Food Extrusion Market
Report ID: SQMIG30D2054
Report ID: SQMIG30D2054
sales@skyquestt.com
USA +1 351-333-4748
Report ID:
SQMIG30D2054 |
Region:
Global |
Published Date: May, 2025
Pages:
187
|Tables:
90
|Figures:
70
Global Food Extrusion Market size was valued at USD 75.99 Billion in 2024 and is poised to grow from USD 79.86 Billion in 2025 to USD 118.9 Billion by 2033, growing at a CAGR of 5.1% during the forecast period (2026–2033).
The increased need for textured protein is driving the food extrusion market. The need for textured protein is on the rise with a growing number of people turning to veganism further driving global food extrusion market revenue. The market for meat alternatives has also expanded, and these products are made with food extruders due to the growing demand for textured protein. Textured proteins are considered reactive and can undergo various changes during the extrusion process, the most important of which is deformity.
Moreover, global industry is being propelled by lower production costs and changing customer lifestyles. Rising demand for ready-to-eat food has resulted from the population's changing lifestyles and rising disposable incomes. Thus, further responsible for the increase in the global food extrusion market size. The benefits of the food extrusion industry include reducing microbes in food, removing natural toxins, and making food safer to consume. With changing consumer lifestyles, there has been a tremendous expansion in industrialization and globalization, which has resulted in the global food extrusion industry growth. The growing awareness of healthy eating habits, consumers' evolving lifestyles, rapid urbanization, and the growing popularity of nutritious foods are the factors driving interest in food extrusion. They provide the body with essential nutrients, metabolic benefits, and supplements that are beneficial to the body. The food extrusion market is significantly impacted by rising personal disposable income, especially in emerging economies. Consumers are more likely to spend money on packaged and processed meals as the economy improves. The food extrusion market is growing as a result of consumers' increased expenditure on prepared foods and convenience foods.
Market snapshot - 2026-2033
Global Market Size
USD 72.3 billion
Largest Segment
Savory Snacks
Fastest Growth
Breakfast Cereals
Growth Rate
5.1% CAGR
To get more insights on this market click here to Request a Free Sample Report
Global Food Extrusion Market is segmented by Product Type, Extruder, Process and region. Based on Product Type, the market is segmented into Savory Snacks, Cereals, Bread, Flours & Starches, Textured Protein, Functional Ingredients and Other Product Types. Based on Extruder, the market is segmented into Single Screw Extruders, Twin Screw Extruders and Contra Twin Screw Extruders. Based on Process, the market is segmented into Cold Extrusion and Hot Extrusion. Based on region, the market is segmented into North America, Europe, Asia Pacific, Latin America and Middle East & Africa.
As per global food extrusion market outlook, the savory snacks segment emerged as the leading revenue contributor in 2024, driven by rising demand for convenient snacks and easy availability of raw materials. The abundant availability of raw materials has enabled manufacturers to explore diverse product formulations, enhancing both flavor and texture. Additionally, savory snacks are gaining traction due to their functional properties, such as offering protein-enriched, fiber-rich, or low-fat options to meet evolving dietary preferences. Extrusion technology has played a pivotal role in revolutionizing the savory snacks industry. By enabling the creation of unique shapes, varied sizes, and improved textures, extrusion has expanded the scope for innovative product development. This technological advancement has empowered manufacturers to deliver snacks that combine crispiness, flavor retention, and visual appeal, which has significantly boosted consumer interest.
Meanwhile, breakfast cereals segment has gained widespread popularity due to their nutritional benefits and convenient preparation, making them a staple in households worldwide. These cereals are available in two primary forms: ready-to-eat cold cereals and hot cereals. Manufacturers are actively enhancing their product offerings by incorporating popular breakfast flavors such as cocoa, honey, and malt, providing a familiar yet improved taste profile to cater to evolving consumer preferences. An emerging trend in the breakfast cereals market involves granola and muesli blends, which are becoming increasingly popular among health-conscious consumers. These blends often consist of extruded products combined with nuts, raisins, and other dried fruits to provide both taste and nutritional value.
As per global food extrusion market analysis, single screw extruder segment dominated the market in 2024. The single screw extruder is known for its ability to ensure a uniform flow of raw materials, making it a widely used technology in the food extrusion market. It comprises essential components such as a live bin, feeding screw, preconditioning chamber, extruder barrel, die, and blade. This extruder relies on a single rotating screw inside the barrel to transport and shape various ingredients into a uniform product by forcing the mixture through a molded die. Typically, single screw extruders consist of three zones: the feeding zone, which controls material flow; the kneading zone, where compression and mixing take place; and the cooling zone, which stabilizes the product's structure. While single screw extruders effectively produce consistent shapes, they have limited mixing capabilities compared to twin screw extruders. As a result, materials often require pre-mixing or preconditioning before processing. Despite this limitation, single screw extruders remain popular for their simple design, low operational costs, and reliable performance in producing products like snack foods, cereals, and pasta.
On the other hand, the twin screw extruder segment is the fastest growing in the food extrusion market due to its superior capabilities. Twin screw extruders are valued for their cost efficiency, reducing energy consumption and material waste while enhancing production speed. Additionally, they provide better control over processing parameters, ensuring consistent product quality. With their advanced mixing technology, twin screw extruders efficiently handle complex formulations, making them ideal for blending diverse ingredients such as proteins, starches, and seasonings. Their process flexibility also enables multiple steps like mixing, cooking, and shaping within a single system, improving overall production efficiency. These advantages have positioned twin screw extruders as the preferred choice for producing innovative food products such as savory snacks, breakfast cereals, and pet food, contributing significantly to the segment's strong market presence.
To get detailed segments analysis, Request a Free Sample Report
In North America, the food extrusion market has experienced notable growth driven by innovations in plant-based foods and pet nutrition. Companies are increasingly adopting high-moisture extrusion (HME) technology to develop realistic meat alternatives with enhanced texture and flavor, catering to the rising demand for sustainable and vegan options. Additionally, advancements in twin-screw extrusion systems have enabled the production of premium pet food with customized nutritional profiles, meeting the growing preference for specialized and high-quality pet diets.
In the United States, the food extrusion market has seen significant growth driven by advancements in plant-based food production. Manufacturers are increasingly utilizing high-moisture extrusion (HME) technology to create meat substitutes with improved texture and nutritional profiles. This innovation addresses the rising consumer demand for vegan and vegetarian food options while enhancing product quality.
In Canada, the focus has been on extruded pet food innovations. Manufacturers are adopting advanced twin-screw extrusion systems to produce pet food with customized nutritional profiles, improved digestibility, and enhanced flavor. This trend aligns with the growing demand for premium and tailored pet nutrition solutions.
As per global food extrusion market forecast, in the Asia Pacific region, the food extrusion market has seen advancements in precision control systems and product diversification. Manufacturers have integrated AI-driven monitoring systems to ensure consistent quality in extruded products such as snacks, instant noodles, and plant-based protein alternatives. Innovations in air-fried, low-oil, and reduced-sodium extruded products have gained traction, particularly in markets emphasizing healthier options. Moreover, the region has embraced extrusion technologies to produce innovative snacks infused with traditional flavors, appealing to local consumer preferences.
In Japan, precision control technologies have revolutionized the food extrusion market. Japanese manufacturers have integrated AI-driven monitoring systems that ensure consistent product quality, precise moisture content, and uniform texture. Innovations in extrusion have also enabled the development of unique confectionery items, such as chewy rice cakes, layered snacks, and filled pastries with intricate designs. The fusion of traditional Japanese flavors with modern extrusion techniques has contributed to the success of new product innovations.
In South Korea, the focus has been on developing premium extruded products, particularly in the instant noodle and snack sectors. South Korean manufacturers are enhancing extrusion systems to produce air-fried, low-oil, and reduced-sodium noodle products with improved nutritional profiles. Additionally, local companies are using extrusion to create crispy rice snacks, seaweed-based treats, and spicy snack products that reflect the country's culinary preferences.
In Singapore, the food extrusion market has gained momentum through innovations in plant-based protein production. Singaporean manufacturers are investing in high-moisture extrusion technology to create textured vegetable protein (TVP) products that replicate the fibrous structure of meat. These products are increasingly being incorporated into food service chains and retail markets as sustainable, meat-free alternatives. Singapore has also positioned itself as a hub for food-tech innovation, fostering collaborations with global companies to accelerate advancements in extruded food production.
In Indonesia, the focus has been on improving snack food production through extrusion. Indonesian manufacturers are investing in advanced extrusion systems that allow the creation of budget-friendly, nutrient-enriched snacks tailored to the country’s vast and diverse consumer base. Companies are blending traditional flavors like spices, coconut, and palm sugar into extruded snack products, appealing to local tastes. Additionally, the growing demand for fortified foods has encouraged Indonesian companies to develop extruded snacks enriched with essential vitamins and minerals to combat nutritional deficiencies in rural regions.
In Europe, the food extrusion market has evolved through energy-efficient technologies and the development of gluten-free and organic products. Manufacturers have introduced extruders with precision temperature control and heat recovery systems to reduce energy consumption while maintaining product quality. Innovations have also focused on creating high-protein, fiber-rich extruded foods using ingredients like quinoa, chickpea flour, and pulse-based formulations to cater to health-conscious consumers seeking clean-label options.
In Germany, energy efficiency has become a key focus in food extrusion. Manufacturers are developing advanced extruders that incorporate precision temperature control, improved screw designs, and heat recovery systems to minimize energy consumption while enhancing production speed and product quality. German companies are leveraging these technologies to produce premium snacks, cereals, and pasta with minimal environmental impact. Innovations have also emerged in producing extruded plant-based meat with improved fibrous texture, appealing to the growing vegan and vegetarian market.
In France, the demand for organic and gluten-free extruded products has driven technological advancements. French manufacturers are developing extrusion systems that can handle delicate ingredients like quinoa, buckwheat, and chickpea flour without compromising texture or nutritional value. These innovations have enabled the creation of gluten-free pasta, cereals, and snack foods that align with the rising demand for healthier and allergen-free options. The focus on clean-label products has further encouraged French food processors to adopt extrusion methods that maintain natural flavors and enhance product stability.
In Spain, food extrusion innovations have largely focused on pasta production. Spanish manufacturers have integrated pulse flour and legume-based ingredients into their pasta products to enhance protein content and dietary fiber. This shift addresses growing consumer interest in high-protein, gluten-free, and plant-based diets. Additionally, Spanish companies are developing fortified extruded products enriched with vitamins, minerals, and antioxidants to target health-conscious consumers.
In Italy, the emphasis has been on improving the texture, quality, and nutritional profile of traditional pasta products. Italian manufacturers are incorporating advanced die designs, improved cooling techniques, and low-temperature extrusion methods to preserve the nutritional integrity of grains while enhancing pasta texture and shelf life. Innovations in extrusion are also being used to develop gourmet pasta products infused with herbs, spices, and functional ingredients, catering to both domestic and international markets.
In the United Kingdom, the snack food sector has driven extrusion innovations. British companies have adopted modular extrusion systems that enable rapid switching between product types, enhancing flexibility in production. These systems have allowed manufacturers to create diverse snack options, including high-protein bars, low-fat crisps, and gluten-free extruded snacks. The growing demand for functional snacks has encouraged companies to incorporate ingredients like plant-based proteins, prebiotics, and superfoods into their extruded product lines.
To know more about the market opportunities by region and country, click here to
Buy The Complete Report
Increasing Demand for Convenient and Processed Foods
Advancements in Extrusion Technology
High Initial Investment Costs
Stringent Food Safety Regulations
Request Free Customization of this report to help us to meet your business objectives.
Global food extrusion industry is very competitive, where large players have used strategies such as the mergers, procurement, product innovations and partnerships to strengthen their presence. Companies such as Buhller Group, Clextral, Baker Perkins and Trott Group are ahead of technological progress in the extrazed system, offering customized solutions to meet the requirements of the industry. Baker Perkins has expanded its portfolio to a large scale and food producers with a small scale of flexible extruder design.
How is AI Transforming the Food Extrusion Market?
Artificial intelligence (AI) brings a revolution in the market by increasing production efficiency, improving product quality and stability. AI-operated systems enable real-time monitoring of extrusion processes, optimizing parameters such as temperature, pressure and humidity level. Through predictive analytics, manufacturers can foresee equipment failures, reducing downtime and improving maintenance schedules. Additionally, AI-powered quality control systems analyze product texture, shape, and color, ensuring uniformity and minimizing waste. This technological progress is not only streamlining operations but also promoting innovation in developing customized and healthy food products.
Which Startups are Driving Innovation in Food Extrusion Market?
Kuleana (Current Foods): Founded in 2020, Kuleana (Current Foods) leverages advanced extrusion processes to create realistic plant-based seafood alternatives. The company's proprietary techniques ensure that their products closely mimic the taste, texture, and nutritional profile of traditional seafood. By combining extrusion technology with sustainable ingredients, Kuleana addresses both environmental concerns and consumer preferences, positioning itself as a trailblazer in the plant-based seafood segment.
Plantible Foods: Founded in 2018, Plantible Foods is making significant strides in the food extrusion market by developing plant-based protein solutions using lemna, an aquatic plant known for its high protein content. The company employs innovative extrusion techniques to extract and refine this protein, resulting in a sustainable and versatile ingredient suitable for various food applications. Plantible Foods' focus on eco-friendly practices and nutrient-rich solutions has positioned it as a key player in delivering alternative protein products that cater to health-conscious consumers.
Rebellyous Foods: Established in 2017, Rebellyous Foods is transforming the plant-based meat industry through its advanced food extrusion methods. The company specializes in producing cost-effective and scalable plant-based chicken alternatives designed to replicate the texture and flavor of traditional meat. By integrating unique extrusion technologies, Rebellyous Foods has improved production efficiency, making their products more accessible to mainstream markets. This innovation aligns with the rising demand for affordable vegan and vegetarian options.
What Emerging Technologies Will Drive Food Extrusion in Next Few Years?
In the short term, the food extrusion market is expected to benefit from advancements in high-moisture extrusion (HME) technology. This innovation allows for better texture control in plant-based and alternative protein products, improving their meat-like consistency. HME is gaining traction as it addresses consumer demand for realistic meat substitutes and clean-label ingredients.
In the mid-term, the integration of 3D food printing using extrusion techniques is anticipated to expand customization options. This technology enables precise ingredient layering, allowing manufacturers to create personalized nutrition solutions, intricate food designs, and innovative snack products tailored to consumer preferences.
In the long term, the adoption of AI-powered extrusion control systems will revolutionize the industry. These intelligent systems will enhance production efficiency by monitoring variables such as pressure, temperature, and moisture in real-time. AI-driven insights will enable predictive maintenance, reduce downtime, and ensure consistent product quality. Additionally, advancements in sustainable extrusion materials will emerge, promoting eco-friendly packaging solutions and enhancing the market's environmental footprint.
SkyQuest’s ABIRAW (Advanced Business Intelligence, Research & Analysis Wing) is our Business Information Services team that Collects, Collates, Correlates, and Analyses the Data collected using Primary Exploratory Research backed by robust Secondary Desk research.
As per SkyQuest analysis, the food extrusion market witnessed significant advancements driven by innovation, sustainability efforts, and regional expansion. The main development included the acquisition of Buhlalers Esau and Huber, which was to increase its expertise in sustainable protein solutions, while Givudan collaborated to start an extrazen hub in San Francisco with Mista and Buhlaler, and promoted innovation in food processing. Technological innovations such as the FS525 all-in-one-formation system of Handtman Inc. improved production efficiency in different food segments. In addition, the market experienced a remarkable change to environmentally friendly practice, where companies invest in permanent production methods and renewable energy solutions. These trends collectively show the industry's focus on technological progress, environmental responsibility and market expansion.
| Report Metric | Details |
|---|---|
| Market size value in 2024 | USD 75.99 Billion |
| Market size value in 2033 | USD 118.9 Billion |
| Growth Rate | 5.1% |
| Base year | 2024 |
| Forecast period | 2026-2033 |
| Forecast Unit (Value) | USD Billion |
| Segments covered |
|
| Regions covered | North America (US, Canada), Europe (Germany, France, United Kingdom, Italy, Spain, Rest of Europe), Asia Pacific (China, India, Japan, Rest of Asia-Pacific), Latin America (Brazil, Rest of Latin America), Middle East & Africa (South Africa, GCC Countries, Rest of MEA) |
| Companies covered |
|
| Customization scope | Free report customization with purchase. Customization includes:-
|
To get a free trial access to our platform which is a one stop solution for all your data requirements for quicker decision making. This platform allows you to compare markets, competitors who are prominent in the market, and mega trends that are influencing the dynamics in the market. Also, get access to detailed SkyQuest exclusive matrix.
Table Of Content
Executive Summary
Market overview
Parent Market Analysis
Market overview
Market size
KEY MARKET INSIGHTS
COVID IMPACT
MARKET DYNAMICS & OUTLOOK
Market Size by Region
KEY COMPANY PROFILES
Methodology
For the Food Extrusion Market, our research methodology involved a mixture of primary and secondary data sources. Key steps involved in the research process are listed below:
1. Information Procurement: This stage involved the procurement of Market data or related information via primary and secondary sources. The various secondary sources used included various company websites, annual reports, trade databases, and paid databases such as Hoover's, Bloomberg Business, Factiva, and Avention. Our team did 45 primary interactions Globally which included several stakeholders such as manufacturers, customers, key opinion leaders, etc. Overall, information procurement was one of the most extensive stages in our research process.
2. Information Analysis: This step involved triangulation of data through bottom-up and top-down approaches to estimate and validate the total size and future estimate of the Food Extrusion Market.
3. Report Formulation: The final step entailed the placement of data points in appropriate Market spaces in an attempt to deduce viable conclusions.
4. Validation & Publishing: Validation is the most important step in the process. Validation & re-validation via an intricately designed process helped us finalize data points to be used for final calculations. The final Market estimates and forecasts were then aligned and sent to our panel of industry experts for validation of data. Once the validation was done the report was sent to our Quality Assurance team to ensure adherence to style guides, consistency & design.
Analyst Support
Customization Options
With the given market data, our dedicated team of analysts can offer you the following customization options are available for the Food Extrusion Market:
Product Analysis: Product matrix, which offers a detailed comparison of the product portfolio of companies.
Regional Analysis: Further analysis of the Food Extrusion Market for additional countries.
Competitive Analysis: Detailed analysis and profiling of additional Market players & comparative analysis of competitive products.
Go to Market Strategy: Find the high-growth channels to invest your marketing efforts and increase your customer base.
Innovation Mapping: Identify racial solutions and innovation, connected to deep ecosystems of innovators, start-ups, academics, and strategic partners.
Category Intelligence: Customized intelligence that is relevant to their supply Markets will enable them to make smarter sourcing decisions and improve their category management.
Public Company Transcript Analysis: To improve the investment performance by generating new alpha and making better-informed decisions.
Social Media Listening: To analyze the conversations and trends happening not just around your brand, but around your industry as a whole, and use those insights to make better Marketing decisions.
REQUEST FOR SAMPLE
REQUEST FREE CUSTOMIZATION
Want to customize this report? This report can be personalized according to your needs. Our analysts and industry experts will work directly with you to understand your requirements and provide you with customized data in a short amount of time. We offer $1000 worth of FREE customization at the time of purchase.
Feedback From Our Clients
USA (+1) 351-333-4748
