Global Flare Gas Recovery System Market

Global Flare Gas Recovery System Market Size, Share, Growth Analysis, By CapacitySub-SegmentsSmall, Medium, Large, and Very Large(Petroleum Refineries, Chemical Plants), By Application(Up to 5 bar, 5 to 10 bar), By Operating Pressure(Compressors and Ejectors) - Industry Forecast 2024-2031


Report ID: SQMIG15A2434 | Region: Global | Published Date: March, 2024
Pages: 181 | Tables: 91 | Figures: 73

Global Flare Gas Recovery System Market Insights

Global Flare Gas Recovery System Market size was valued at USD 2.46 billion in 2022 and is poised to grow from USD 2.79 billion in 2023 to USD 7.53 billion by 2031, growing at a CAGR of 9.7% in the forecast period (2024-2031).

Increased awareness associated with clean energy is expected to fuel market growth during the forecast period. Furthermore, increasing awareness on the negative impacts of various industrial processes, carbon emissions and environmental protection will also fuel the growth of the global flare gas recovery system market.

 

Furthermore, the increasing importance of environmental protection activities is estimated to ultimately drive the market growth. Additionally, an increasing number of natural gas and oil companies are looking to implement vapor recovery systems to increase energy efficiency. Many companies view this as a form of corporate social responsibility and increasing demand in the process.

For increasing E&P activity, increasing demand for fossil fuel end-uses like automotive, power generation is expected to trigger a global flare gas recovery system market size in oil and gas processing and natural gas processing areas. Gas flaring is the burning of excess gas used in many industrial areas such as manufacturing plants, refineries and chemical plants.

This excess air consumption is recovered and used for different purposes than combustion in the open air, improving overall plant efficiency, satisfying the additional time required. Flare gas recovery systems typically use a recompression unit for reinjection into refinery systems or for injection into payloads for other purposes.

Market snapshot - 2024-2031

Global Market Size

USD 2.46 billion

Largest Segment

5 to 10 bar

Growth Rate

9.7% CAGR

Global Flare Gas Recovery System Market ($ Bn)
Country Share for North America Region (%)
Global Flare Gas Recovery System Market By Operating Pressure (%)

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Global Flare Gas Recovery System Market Segmental Analysis

Based on capacity, the global flare gas recovery system market can be predominantly into bifurcated small, medium, large, and very large. Based on application, the global flare gas recovery system market can be segmented into Petroleum Refineries, Chemical Plants, Gas Treatment and NGL Plants, FPSO Platforms, and Storage Tank Vent Recovery. Based on operating pressure, the global flare gas recovery system market has been segmented into Up to 5 bar, 5 to 10 bar, 10 to 20 bar, and 20 to 60 bar. Based on technology, the flare gas recovery system market has been segmented into compressors and ejectors. On the basis of region, the market is segmented into North America, Europe, Asia-Pacific, and LAMEA.

Analysis by Operating Pressure

Operating pressure systems up to 5 bars will account for the largest revenue share by 2022. The process involves various analyzers without direct gas injection. Many chemical plants incorporate this system to reduce and control greenhouse gas emissions and save operating costs. Furthermore, the 5-bar operating pressure system requires little maintenance to operate.

 

The 5 to 10 bar operating pressure system achieved strong revenue share by 2021. This system is designed for oil refineries and specialty chemicals processing high 5 to 10 bar operating pressure handles pressure efficiently during the derivatization or refining process. This system ensures the efficiency of refineries and petrochemical unit production process. Moreover, many companies are planning and developing new efficiencies in this sector to convert gas energy into electricity. These factors are expected to fuel the growth of this segment during the forecast period.

Analysis by Technology

Compressor-based flare gas recovery system segment accounted for higher revenue share in 2022. The compressor-based systems are designed to absorb the heat of compression and discharge temperature during temperature changes. Many gasoline and oil companies use this system in recycling as well as in auxiliary heat exchangers.

 

Ejector-based flare gas recovery system segment accounted for a moderate revenue share in 2022. This system supports the delivery of low-pressure gas in a heat exchanger to multistage flow and to underground formation. Underground processes are widely used in power generation and in the analysis of common storage materials.

Global Flare Gas Recovery System Market By Operating Pressure, 2022 (%)

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Global Flare Gas Recovery System Market Regional Insights

North America is expected to be worth US$661.2 Mn by 2022, with a market share of over 32%. Europe and North America together account for about 62% of the market share in terms of revenue during the forecast period. However, markets in developing countries will witness their use, due to increasing awareness of carbon emissions and environmental protection, and the increasing adoption of FGRS for electricity for the purpose of operation. Accelerated adoption of flare gas recovery system due to stringent environmental regulations. North America, particularly the United States and Canada, is at the forefront of technological advances in flare gas recovery systems. With stringent environmental regulations and a focus on greenhouse gas reduction, efficient greenhouse gas recovery systems are required.

Asia-Pacific region in the flare gas recovery system market is expected to grow from emerging economies of Asia-Pacific Oil and Gas in developing economies in Asia -Pacific during the forecast period. Knowledge of innovative quality control techniques, economic expansion and growing interest from foreign investors are driving the flare gas recovery systems market in Asia-Pacific. In the Asia-Pacific region, countries such as China, India and South Asian countries are experiencing rapid industrialization. This has led to an increase in greenhouse gas emissions from industries such as oil refining, petrochemicals and construction. Due to growing population and urbanization, the demand for energy is increasing in the Asia Pacific region. Combustion systems can help meet this demand by capturing and using hydroelectric gas to generate electricity or other industrial applications.

Global Flare Gas Recovery System Market By Region, 2024-2031
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  • Fastest

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Global Flare Gas Recovery System Market Dynamics

Drivers

  • Installation of Flare Gas Recovery Systems and Flare Management

The World Bank has issued a series of guidelines outlining further improvements in the use of fossil fuels, productivity improvements and the removal of fossil fuels from the environment through new technologies at the Global Wind Fire Reduction Association (GGFR) under a framework to explore new business opportunities and market perspectives it will be helpful. The United Nations (UN) has set 17 Sustainable Development Goals (SDGs), which by 2030 can address a range of economic, social and environmental challenges, with sustainable challenges Includes O&G operating costs.

Regulatory Compliance

  • Strict environmental regulations imposed by governments around the world mandate reductions in flares and emissions. Hot air capture systems allow companies to comply with these regulations by capturing and using spark plugs instead of flares. Volcanic reserves of valuable hydrocarbons that can be recovered and used to produce fuel for electricity or other industrial purposes. Flare gas recovery systems help conserve energy resources by utilizing this waste energy.

Restraints

  • High Installation Costs

A flare gas recovery system is essential for reducing greenhouse gas emissions and improving the overall environment. However, the cost of setting up such systems can be a significant barrier for small and medium-sized enterprises, which may not have the necessary financial resources. Despite this challenge, investing in a recovery system absorbing hot air can ultimately result in long-term cost savings and environmental benefits.

Cost Savings

  • The use of return air can provide businesses with cost savings by reducing fuel consumption, reducing operating costs and avoiding penalties associated with excess flame. The investment before a hot air recovery system can be installed can be substantial, especially for small and medium-sized businesses. This cost constraint may deter some companies from implementing these programs.

 

Complex Integration

  • The integration of exhaust filters into existing industrial processes can be complex and may require modifications to existing infrastructure. These challenges may hinder uptake, especially in projects in older buildings. Fluctuations in oil and gas prices and market demand can affect investment decisions in hot gas capture systems. An economic downturn or uncertainty in the energy market could slow investment in this technology.

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Global Flare Gas Recovery System Market Competitive Landscape

The competitive environment of the Global Flare Gas Recovery System Market is dynamic and characterized by the presence of a mix of well-established brands, emerging players, and niche producers. Innovation is a key competitive factor. The global market competitive landscape provides detailed information from competitors. Detailed information includes company overview, company financials, earnings, market potential, investment in research and development, new market strategy, global presence, manufacturing regions and locations of production, manufacturing capacity, company strengths and weaknesses, product launches, product expansion and expansion, application authority.

Top Player’s Company Profiles

  • Schneider Electric
  • Siemens
  • ABB
  • Eaton
  • Legrand
  • Mitsubishi Electric Corporation
  • Fuji Electric FA Components & Systems Co., Ltd.
  • CNC ELECTRIC GROUP CO., LTD.
  • Rockwell Automation
  • Hitachi, Ltd.
  • Honeywell UOP
  • Cimarron Energy, INC.( Jordan Technologies)
  • Wärtsilä
  • Zeeco, Inc
  • SoEnergy International
  • John Zink Hamworthy Combustion
  • Ramboll Group, Inc.

Recent Developments

  • In April 2019, Zeeco announced that it was expanding its business in China by establishing an innovative technology and manufacturing facility with a corporate office in the country. The expansion aims to grow the company’s portfolio, which includes thermal oxidizers, flamethrowers and process burners in the region.
  • In September 2018, Honeywell announced the acquisition of Sinopec Shanghai Petrochemical Co., Ltd. has successfully retrofitted its ethylene plant with Honeywell’s Callidus Advanced Flare System. The system is designed to operate a safe & efficient waste gas treatment system to significantly reduce smoke emissions.
  • In August 2018, Baker-Hughes was commissioned to provide solutions for Iraq flare gas recovery and the Al-Gharraf and Nassiriya oil fields owned by Southern Gas Co.

Global Flare Gas Recovery System Key Market Trends

Rising Awareness of Gas System

  • Manufacturers are using advances in electrolysis to reclaim domestic air. This reclaimed gas is injected into natural gas wells to maintain optimal pressure in the wells. Carbon emissions into the environment are a global concern. With increasing awareness, companies are investing heavily in these exhaust solutions. Today, as a serious global theme, it is facing global warming. They are used by increased levels of CO2, CH4, and other greenhouse gases (GHGs) in the atmosphere. Combusted gas is very similar to natural gas. It is a cleaner source of energy than commercial fossil fuels. Growing concerns about oil and gas scarcity are predicted to spur interest in wind turbines.

Global Flare Gas Recovery System Market SkyQuest Analysis

SkyQuest’s ABIRAW (Advanced Business Intelligence, Research & Analysis Wing) is our Business Information Services team that Collects, Collates, Correlates, and Analyzes the Data collected by means of Primary Exploratory Research backed by robust Secondary Desk research.

The flare gas recovery system market is expected to grow at a CAGR of over 2% during the period 2024-2031. Factors such as increased environmental awareness, regulations, possible prospects of flare gas recovery product are expected to drive the market growth but lack of technology in underdeveloped countries and in developing countries and government regulations in such countries will restrain the growth of the market.

The increasing demand for power generation has been a major factor in the global demand for gas capture systems for flares. Most manufacturers re-flame natural gas production wells to maintain optimal pressure in the wells. This will drive down the demand over the next few years. Growing concerns and awareness about the negative impacts of various industrial productions on the environment is another factor expected to drive the demand for FGRS. The importance of environmental protection activities is increasing rapidly, ultimately leading to greater adoption of greenhouse gas capture systems. The expansion of the oil and gas sector and increased investments by leading companies will be key to market growth during the forecast period.

Report Metric Details
Market size value in 2022 USD 2.46 billion
Market size value in 2031 USD 7.53 billion
Growth Rate 9.7%
Base year 2023
Forecast period 2024-2031
Forecast Unit (Value) USD Billion
Segments covered
  • CapacitySub-SegmentsSmall, Medium, Large, and Very Large
    • Petroleum Refineries, Chemical Plants, Gas Treatment and NGL Plants, FPSO Platforms, and Storage Tank Vent Recovery
  • Application
    • Up to 5 bar, 5 to 10 bar, 10 to 20 bar, and 20 to 60 bars
  • Operating Pressure
    • Compressors and Ejectors
Regions covered North America (US, Canada), Europe (Germany, France, United Kingdom, Italy, Spain, Rest of Europe), Asia Pacific (China, India, Japan, Rest of Asia-Pacific), Latin America (Brazil, Rest of Latin America), Middle East & Africa (South Africa, GCC Countries, Rest of MEA)
Companies covered
  • Schneider Electric
  • Siemens
  • ABB
  • Eaton
  • Legrand
  • Mitsubishi Electric Corporation
  • Fuji Electric FA Components & Systems Co., Ltd.
  • CNC ELECTRIC GROUP CO., LTD.
  • Rockwell Automation
  • Hitachi, Ltd.
  • Honeywell UOP
  • Cimarron Energy, INC.( Jordan Technologies)
  • Wärtsilä
  • Zeeco, Inc
  • SoEnergy International
  • John Zink Hamworthy Combustion
  • Ramboll Group, Inc.
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Table Of Content

Executive Summary

Market overview

  • Exhibit: Executive Summary – Chart on Market Overview
  • Exhibit: Executive Summary – Data Table on Market Overview
  • Exhibit: Executive Summary – Chart on Global Flare Gas Recovery System Market Characteristics
  • Exhibit: Executive Summary – Chart on Market by Geography
  • Exhibit: Executive Summary – Chart on Market Segmentation
  • Exhibit: Executive Summary – Chart on Incremental Growth
  • Exhibit: Executive Summary – Data Table on Incremental Growth
  • Exhibit: Executive Summary – Chart on Vendor Market Positioning

Parent Market Analysis

Market overview

Market size

  • Market Dynamics
    • Exhibit: Impact analysis of DROC, 2021
      • Drivers
      • Opportunities
      • Restraints
      • Challenges
  • SWOT Analysis

KEY MARKET INSIGHTS

  • Technology Analysis
    • (Exhibit: Data Table: Name of technology and details)
  • Pricing Analysis
    • (Exhibit: Data Table: Name of technology and pricing details)
  • Supply Chain Analysis
    • (Exhibit: Detailed Supply Chain Presentation)
  • Value Chain Analysis
    • (Exhibit: Detailed Value Chain Presentation)
  • Ecosystem Of the Market
    • Exhibit: Parent Market Ecosystem Market Analysis
    • Exhibit: Market Characteristics of Parent Market
  • IP Analysis
    • (Exhibit: Data Table: Name of product/technology, patents filed, inventor/company name, acquiring firm)
  • Trade Analysis
    • (Exhibit: Data Table: Import and Export data details)
  • Startup Analysis
    • (Exhibit: Data Table: Emerging startups details)
  • Raw Material Analysis
    • (Exhibit: Data Table: Mapping of key raw materials)
  • Innovation Matrix
    • (Exhibit: Positioning Matrix: Mapping of new and existing technologies)
  • Pipeline product Analysis
    • (Exhibit: Data Table: Name of companies and pipeline products, regional mapping)
  • Macroeconomic Indicators

COVID IMPACT

  • Introduction
  • Impact On Economy—scenario Assessment
    • Exhibit: Data on GDP - Year-over-year growth 2016-2022 (%)
  • Revised Market Size
    • Exhibit: Data Table on Global Flare Gas Recovery System Market size and forecast 2021-2027 ($ million)
  • Impact Of COVID On Key Segments
    • Exhibit: Data Table on Segment Market size and forecast 2021-2027 ($ million)
  • COVID Strategies By Company
    • Exhibit: Analysis on key strategies adopted by companies

MARKET DYNAMICS & OUTLOOK

  • Market Dynamics
    • Exhibit: Impact analysis of DROC, 2021
      • Drivers
      • Opportunities
      • Restraints
      • Challenges
  • Regulatory Landscape
    • Exhibit: Data Table on regulation from different region
  • SWOT Analysis
  • Porters Analysis
    • Competitive rivalry
      • Exhibit: Competitive rivalry Impact of key factors, 2021
    • Threat of substitute products
      • Exhibit: Threat of Substitute Products Impact of key factors, 2021
    • Bargaining power of buyers
      • Exhibit: buyers bargaining power Impact of key factors, 2021
    • Threat of new entrants
      • Exhibit: Threat of new entrants Impact of key factors, 2021
    • Bargaining power of suppliers
      • Exhibit: Threat of suppliers bargaining power Impact of key factors, 2021
  • Skyquest special insights on future disruptions
    • Political Impact
    • Economic impact
    • Social Impact
    • Technical Impact
    • Environmental Impact
    • Legal Impact

Market Size by Region

  • Chart on Market share by geography 2021-2027 (%)
  • Data Table on Market share by geography 2021-2027(%)
  • North America
    • Chart on Market share by country 2021-2027 (%)
    • Data Table on Market share by country 2021-2027(%)
    • USA
      • Exhibit: Chart on Market share 2021-2027 (%)
      • Exhibit: Market size and forecast 2021-2027 ($ million)
    • Canada
      • Exhibit: Chart on Market share 2021-2027 (%)
      • Exhibit: Market size and forecast 2021-2027 ($ million)
  • Europe
    • Chart on Market share by country 2021-2027 (%)
    • Data Table on Market share by country 2021-2027(%)
    • Germany
      • Exhibit: Chart on Market share 2021-2027 (%)
      • Exhibit: Market size and forecast 2021-2027 ($ million)
    • Spain
      • Exhibit: Chart on Market share 2021-2027 (%)
      • Exhibit: Market size and forecast 2021-2027 ($ million)
    • France
      • Exhibit: Chart on Market share 2021-2027 (%)
      • Exhibit: Market size and forecast 2021-2027 ($ million)
    • UK
      • Exhibit: Chart on Market share 2021-2027 (%)
      • Exhibit: Market size and forecast 2021-2027 ($ million)
    • Rest of Europe
      • Exhibit: Chart on Market share 2021-2027 (%)
      • Exhibit: Market size and forecast 2021-2027 ($ million)
  • Asia Pacific
    • Chart on Market share by country 2021-2027 (%)
    • Data Table on Market share by country 2021-2027(%)
    • China
      • Exhibit: Chart on Market share 2021-2027 (%)
      • Exhibit: Market size and forecast 2021-2027 ($ million)
    • India
      • Exhibit: Chart on Market share 2021-2027 (%)
      • Exhibit: Market size and forecast 2021-2027 ($ million)
    • Japan
      • Exhibit: Chart on Market share 2021-2027 (%)
      • Exhibit: Market size and forecast 2021-2027 ($ million)
    • South Korea
      • Exhibit: Chart on Market share 2021-2027 (%)
      • Exhibit: Market size and forecast 2021-2027 ($ million)
    • Rest of Asia Pacific
      • Exhibit: Chart on Market share 2021-2027 (%)
      • Exhibit: Market size and forecast 2021-2027 ($ million)
  • Latin America
    • Chart on Market share by country 2021-2027 (%)
    • Data Table on Market share by country 2021-2027(%)
    • Brazil
      • Exhibit: Chart on Market share 2021-2027 (%)
      • Exhibit: Market size and forecast 2021-2027 ($ million)
    • Rest of South America
      • Exhibit: Chart on Market share 2021-2027 (%)
      • Exhibit: Market size and forecast 2021-2027 ($ million)
  • Middle East & Africa (MEA)
    • Chart on Market share by country 2021-2027 (%)
    • Data Table on Market share by country 2021-2027(%)
    • GCC Countries
      • Exhibit: Chart on Market share 2021-2027 (%)
      • Exhibit: Market size and forecast 2021-2027 ($ million)
    • South Africa
      • Exhibit: Chart on Market share 2021-2027 (%)
      • Exhibit: Market size and forecast 2021-2027 ($ million)
    • Rest of MEA
      • Exhibit: Chart on Market share 2021-2027 (%)
      • Exhibit: Market size and forecast 2021-2027 ($ million)

KEY COMPANY PROFILES

  • Competitive Landscape
    • Total number of companies covered
      • Exhibit: companies covered in the report, 2021
    • Top companies market positioning
      • Exhibit: company positioning matrix, 2021
    • Top companies market Share
      • Exhibit: Pie chart analysis on company market share, 2021(%)

Methodology

For the Global Flare Gas Recovery System Market, our research methodology involved a mixture of primary and secondary data sources. Key steps involved in the research process are listed below:

1. Information Procurement: This stage involved the procurement of Market data or related information via primary and secondary sources. The various secondary sources used included various company websites, annual reports, trade databases, and paid databases such as Hoover's, Bloomberg Business, Factiva, and Avention. Our team did 45 primary interactions Globally which included several stakeholders such as manufacturers, customers, key opinion leaders, etc. Overall, information procurement was one of the most extensive stages in our research process.

2. Information Analysis: This step involved triangulation of data through bottom-up and top-down approaches to estimate and validate the total size and future estimate of the Global Flare Gas Recovery System Market.

3. Report Formulation: The final step entailed the placement of data points in appropriate Market spaces in an attempt to deduce viable conclusions.

4. Validation & Publishing: Validation is the most important step in the process. Validation & re-validation via an intricately designed process helped us finalize data points to be used for final calculations. The final Market estimates and forecasts were then aligned and sent to our panel of industry experts for validation of data. Once the validation was done the report was sent to our Quality Assurance team to ensure adherence to style guides, consistency & design.

Analyst Support

Customization Options

With the given market data, our dedicated team of analysts can offer you the following customization options are available for the Global Flare Gas Recovery System Market:

Product Analysis: Product matrix, which offers a detailed comparison of the product portfolio of companies.

Regional Analysis: Further analysis of the Global Flare Gas Recovery System Market for additional countries.

Competitive Analysis: Detailed analysis and profiling of additional Market players & comparative analysis of competitive products.

Go to Market Strategy: Find the high-growth channels to invest your marketing efforts and increase your customer base.

Innovation Mapping: Identify racial solutions and innovation, connected to deep ecosystems of innovators, start-ups, academics, and strategic partners.

Category Intelligence: Customized intelligence that is relevant to their supply Markets will enable them to make smarter sourcing decisions and improve their category management.

Public Company Transcript Analysis: To improve the investment performance by generating new alpha and making better-informed decisions.

Social Media Listening: To analyze the conversations and trends happening not just around your brand, but around your industry as a whole, and use those insights to make better Marketing decisions.

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FAQs

Global Flare Gas Recovery System Market size was valued at USD 2.46 billion in 2022 and is poised to grow from USD 2.79 billion in 2023 to USD 7.53 billion by 2031, growing at a CAGR of 9.7% in the forecast period (2024-2031).

The competitive environment of the Global Flare Gas Recovery System Market is dynamic and characterized by the presence of a mix of well-established brands, emerging players, and niche producers. Innovation is a key competitive factor. The global market competitive landscape provides detailed information from competitors. Detailed information includes company overview, company financials, earnings, market potential, investment in research and development, new market strategy, global presence, manufacturing regions and locations of production, manufacturing capacity, company strengths and weaknesses, product launches, product expansion and expansion, application authority. 'Schneider Electric', 'Siemens', 'ABB', 'Eaton', 'Legrand', 'Mitsubishi Electric Corporation', 'Fuji Electric FA Components & Systems Co., Ltd.', 'CNC ELECTRIC GROUP CO., LTD.', 'Rockwell Automation', 'Hitachi, Ltd.', 'Honeywell UOP', 'Cimarron Energy, INC.( Jordan Technologies)', 'Wärtsilä', 'Zeeco, Inc', 'SoEnergy International', 'John Zink Hamworthy Combustion', 'Ramboll Group, Inc.'

Installation of Flare Gas Recovery Systems and Flare Management

Manufacturers are using advances in electrolysis to reclaim domestic air. This reclaimed gas is injected into natural gas wells to maintain optimal pressure in the wells. Carbon emissions into the environment are a global concern. With increasing awareness, companies are investing heavily in these exhaust solutions. Today, as a serious global theme, it is facing global warming. They are used by increased levels of CO2, CH4, and other greenhouse gases (GHGs) in the atmosphere. Combusted gas is very similar to natural gas. It is a cleaner source of energy than commercial fossil fuels. Growing concerns about oil and gas scarcity are predicted to spur interest in wind turbines.

North America is expected to be worth US$661.2 Mn by 2022, with a market share of over 32%. Europe and North America together account for about 62% of the market share in terms of revenue during the forecast period. However, markets in developing countries will witness their use, due to increasing awareness of carbon emissions and environmental protection, and the increasing adoption of FGRS for electricity for the purpose of operation. Accelerated adoption of flare gas recovery system due to stringent environmental regulations. North America, particularly the United States and Canada, is at the forefront of technological advances in flare gas recovery systems. With stringent environmental regulations and a focus on greenhouse gas reduction, efficient greenhouse gas recovery systems are required.

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