USD 12.16 billion
U.S. Disposable Face Mask Market Size, Share, and Growth Analysis
U.S. Disposable Face Mask Market By Product Type (Surgical Masks, Respirator Masks), By Material (Polypropylene, Polyurethane), By Application (Hospitals & Clinics, Industrial), By Distribution Channel (Online, Offline), By End User - Industry Forecast 2025-2032
Report ID:
SQMIC30L2247 |
Region:
Country |
Published Date: March, 2025
Pages:
198
|Tables:
61
|Figures:
75
Format -
U.S. Disposable Face Mask Market Insights
U.S. Disposable Face Mask Market size was valued at USD 12.16 billion in 2023 and is poised to grow from USD 13.61 billion in 2024 to USD 33.45 billion by 2032, growing at a CAGR of 11.9% during the forecast period (2025-2032).
The increasing pollution levels, growing awareness about health and well-being, and higher usage among consumers are the primary factors driving the market growth. The rising number of daily operations, further boosted the demand for disposable face masks. Additionally, the growing frequency of airborne illnesses, hospital-acquired infections, and increasing usage by personnel is expected to fuel the market growth. The moderate level of capital expenditure required to set up a business in this market is likely to attract small and medium-sized market players, while larger companies will focus on expanding their global presence to gain a significant brand reputation. Prominent market participants are expected to continue with their capacity expansion as their preferred competitive strategy. The COVID-19 outbreak has led to a significant surge in the demand for raw materials and accessories to manufacture disposable face masks. This has prompted prominent raw material suppliers worldwide to increase their scale of operation. As a result, instances of raw material oversupply are expected to emerge globally over the forecast period due to the ongoing impact of the pandemic. The use of surgical masks to prevent contact with airborne germs, dust, and other infection-carrying pathogens is projected to increase the demand for disposable face masks. The demand for disposable face masks is expected to rise due to the use of surgical masks to avoid contact with dust, pathogens, and other airborne contaminants. The increase in hospital-acquired infections, the rising senior population, and the construction of healthcare infrastructure in emerging nations all contribute to the market's expansion. Major market players have been ramping up their production capacity and distribution channels to meet the unexpected spike in demand due to the COVID-19 pandemic. To create N95 face masks, for instance, Honeywell increased its production capacity in Phoenix, Arizona, in order to assist the US government's pandemic response. To fight the deteriorating COVID-19 situation in the US, the business intends to produce more than 20 million N95 disposable masks each month.
Market snapshot - 2025-2032
Global Market Size
Largest Segment
Surgical Masks
Fastest Growth
N95 Masks
Growth Rate
11.9% CAGR
U.S. Disposable Face Mask Market ($ Bn)
Country Share for U.S. Region (%)
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U.S. Disposable Face Mask Market Segments Analysis
U.S. Disposable Face Mask Market is segmented by Product Type, Material, Application, Distribution Channel, End User and region. Based on Product Type, the market is segmented into Surgical Masks, Respirator Masks, Procedure Masks and Others. Based on Material, the market is segmented into Polypropylene, Polyurethane, Polyester and Others. Based on Application, the market is segmented into Hospitals & Clinics, Industrial and Personal Use. Based on Distribution Channel, the market is segmented into Online and Offline. Based on End User, the market is segmented into Healthcare Workers, General Public and Industrial Workers.
U.S. Disposable Face Mask Market Analysis by Type
By type, the market can be segmented into surgical masks, and N95 masks. Surgical masks have been a dominant product type in the U.S. disposable face mask market for many years, primarily due to their widespread use in healthcare settings. Due to their relatively low cost and ease of use, surgical masks are likely to remain a dominant segment in the market in the coming years.
N95 masks provide a higher level of respiratory protection than surgical masks and are primarily used in industrial settings where workers are exposed to airborne hazards such as dust, fumes, and chemicals. The N95 masks segment is expected to grow at a faster in the coming years, driven by the need for respiratory protection against airborne pathogens.
U.S. Disposable Face Mask Market Analysis by Distribution Channel
By distribution channel, the market can be segmented into offline market and online market. The offline market has been the dominant segment, with face masks sold in supermarkets, drugstores, and specialty stores. These stores offer convenience and immediate access to face masks for customers who need them. The offline market is also favored by some customers who prefer to physically examine and try on masks before making a purchase.
However, the online market has emerged as the fastest-growing segment due to the increasing popularity of e-commerce websites and direct-to-consumer (D2C) websites. The COVID-19 pandemic has further accelerated the growth of the online market as more customers prefer to shop online to avoid physical contact and exposure to the virus. Online marketplaces also offer a wider range of products and brands, making it easier for customers to find the type of mask that suits their needs.
U.S. Disposable Face Mask Market Size By Type
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U.S. Disposable Face Mask Market Regional Insights
In terms of revenue share, California came in second place in 2021. The rise in pollution levels, which is related to the release of harmful gases into the atmosphere, is driving up demand for the product in this area. Other important factors driving the market in California include the working class's high purchasing power and the government's provision of masks at a very low cost for public safety. Increasing public awareness of personal hygiene and health is another factor boosting the state's development.
From 2022 to 2030, New York is anticipated to experience fastest growth. The market has been driven by rising demand from the region's automotive, health, beauty, and personal care industries. The COVID-19 pandemic is still going strong, and it has brought a number of new manufacturers to the market. In order to address the severe lack of protective masks for medical and healthcare workers, these players have been working around the clock to produce disposable masks in significant quantities. Additionally, a variety of regional and international manufacturers' online product offerings are fostering the expansion of this market segment.
U.S. Disposable Face Mask Market By Region
- Largest
- Fastest
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U.S. Disposable Face Mask Market Dynamics
U.S. Disposable Face Mask Market Drivers
Rising incidence of hospital-acquired infections
- Rising incidence of hospital-acquired infections (HAIs) is a major driver of the U.S. disposable face mask market. HAIs are infections that patients acquire while receiving medical treatment in hospitals or other healthcare facilities, and they are a significant cause of morbidity and mortality worldwide. Disposable face masks are an effective way to prevent the spread of HAIs, as they protect both healthcare workers and patients from infectious pathogens. The increasing awareness of the risks associated with HAIs is driving the demand for disposable face masks in the healthcare sector, and this trend is expected to continue in the coming years.
U.S. Disposable Face Mask Market Restraints
Environmental impact of disposable masks
- One of the main restraints on the market is the environmental impact of disposable masks. As the masks are meant for single-use and are made of non-biodegradable materials, their disposal can lead to environmental pollution. Moreover, improper disposal can lead to further spread of infectious pathogens. In addition, the increasing awareness of the environmental impact of single-use plastic products is leading to a shift towards reusable face masks. This trend could potentially hamper the growth of the U.S. disposable face mask market in the long run.
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U.S. Disposable Face Mask Market Competitive Landscape
The U.S disposable face mask market is characterized by the existence of numerous small and medium-sized enterprises that cater to local markets. These players compete on the basis of price, quality, and product differentiation. The market is also characterized by the presence of a few large multinational companies that have significant brand recognition and wide distribution networks. These companies focus on expanding their production capacity and improving their distribution channels to cater to the increasing demand for disposable face masks. In addition, partnerships and collaborations with raw material suppliers and healthcare institutions are key strategies adopted by major players to maintain their market position.
Top Players in U.S. Disposable Face Mask Market
- 3M Company
- Honeywell International Inc.
- Kimberly-Clark Corporation
- Alpha Pro Tech, Ltd.
- Prestige Ameritech
- Moldex-Metric, Inc.
- Cardinal Health, Inc.
- Medline Industries, Inc.
- Ansell Healthcare Products LLC
- Owens & Minor, Inc.
- The Gerson Company
- Makrite
- Louis M. Gerson Co., Inc.
- Halyard Health
- Aero Pro Company, Inc.
- DemeTECH Corporation
- Protective Health Gear
- Venus Group, Inc.
- Pyramex Safety Products LLC
- Gateway Safety, Inc.
U.S. Disposable Face Mask Market Recent Developments
- In April 2023, Honeywell announced a new range of disposable face masks designed for use in the construction industry.
- In March 2023, the fashion brand Burberry announced the launch of their new line of luxury disposable face masks.
- In February 2023, 3M launched a new line of disposable face masks designed specifically for industrial use.
- In January 2023, Medline Industries, one of the largest medical supply companies in the U.S., announced an investment in their manufacturing capabilities to increase production of face masks.
- In February 2022, 3M acquired the Canadian manufacturer Nexcare for its line of disposable face masks and other healthcare products.
U.S. Disposable Face Mask Key Market Trends
- One key market trend is the increasing adoption of advanced materials in mask production. Manufacturers are increasingly using materials such as nanofibers, graphene, and antimicrobial coatings to improve the filtration efficiency of masks and enhance their protective properties. Moreover, the integration of smart technologies such as sensors and air purifiers in disposable face masks is also gaining traction. This trend is driven by the need to provide enhanced protection against airborne infections and pollutants, as well as to cater to the evolving demands of consumers.
U.S. Disposable Face Mask Market SkyQuest Analysis
SkyQuest's ABIRAW (Advanced Business Intelligence, Research & Analysis Wing) is our Business Information Services team that Collects, Collates, Co-relates, and Analyses the Data collected by means of Primary Exploratory Research backed by robust Secondary Desk research.
According to our US disposable face mask market analysis, the market is witnessing significant growth owing to factors such as rising pollution levels, increasing awareness about health and well-being, and the outbreak of contagious diseases such as the COVID-19 pandemic. The market is highly fragmented, with numerous small and medium-sized enterprises competing with large multinational companies. The key players in the market are focusing on expanding their production capacity and improving their distribution channels to cater to the increasing demand. The trend of using advanced materials such as nanofibers and graphene in mask production is gaining momentum, driven by the need for enhanced filtration efficiency and improved protective properties. The increasing adoption of smart technologies in disposable face masks is also expected to shape the future of the market.
| Report Metric | Details |
|---|---|
| Market size value in 2023 | USD 12.16 billion |
| Market size value in 2032 | USD 33.45 billion |
| Growth Rate | 11.9% |
| Base year | 2024 |
| Forecast period | 2025-2032 |
| Forecast Unit (Value) | USD Billion |
| Segments covered |
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| Regions covered | North America (US, Canada), Europe (Germany, France, United Kingdom, Italy, Spain, Rest of Europe), Asia Pacific (China, India, Japan, Rest of Asia-Pacific), Latin America (Brazil, Rest of Latin America), Middle East & Africa (South Africa, GCC Countries, Rest of MEA) |
| Companies covered |
|
| Customization scope | Free report customization with purchase. Customization includes:-
|
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Table Of Content
Executive Summary
Market overview
- Exhibit: Executive Summary – Chart on Market Overview
- Exhibit: Executive Summary – Data Table on Market Overview
- Exhibit: Executive Summary – Chart on U.S. Disposable Face Mask Market Characteristics
- Exhibit: Executive Summary – Chart on Market by Geography
- Exhibit: Executive Summary – Chart on Market Segmentation
- Exhibit: Executive Summary – Chart on Incremental Growth
- Exhibit: Executive Summary – Data Table on Incremental Growth
- Exhibit: Executive Summary – Chart on Vendor Market Positioning
Parent Market Analysis
Market overview
Market size
- Market Dynamics
- Exhibit: Impact analysis of DROC, 2021
- Drivers
- Opportunities
- Restraints
- Challenges
- Exhibit: Impact analysis of DROC, 2021
- SWOT Analysis
KEY MARKET INSIGHTS
- Technology Analysis
- (Exhibit: Data Table: Name of technology and details)
- Pricing Analysis
- (Exhibit: Data Table: Name of technology and pricing details)
- Supply Chain Analysis
- (Exhibit: Detailed Supply Chain Presentation)
- Value Chain Analysis
- (Exhibit: Detailed Value Chain Presentation)
- Ecosystem Of the Market
- Exhibit: Parent Market Ecosystem Market Analysis
- Exhibit: Market Characteristics of Parent Market
- IP Analysis
- (Exhibit: Data Table: Name of product/technology, patents filed, inventor/company name, acquiring firm)
- Trade Analysis
- (Exhibit: Data Table: Import and Export data details)
- Startup Analysis
- (Exhibit: Data Table: Emerging startups details)
- Raw Material Analysis
- (Exhibit: Data Table: Mapping of key raw materials)
- Innovation Matrix
- (Exhibit: Positioning Matrix: Mapping of new and existing technologies)
- Pipeline product Analysis
- (Exhibit: Data Table: Name of companies and pipeline products, regional mapping)
- Macroeconomic Indicators
COVID IMPACT
- Introduction
- Impact On Economy—scenario Assessment
- Exhibit: Data on GDP - Year-over-year growth 2016-2022 (%)
- Revised Market Size
- Exhibit: Data Table on U.S. Disposable Face Mask Market size and forecast 2021-2027 ($ million)
- Impact Of COVID On Key Segments
- Exhibit: Data Table on Segment Market size and forecast 2021-2027 ($ million)
- COVID Strategies By Company
- Exhibit: Analysis on key strategies adopted by companies
MARKET DYNAMICS & OUTLOOK
- Market Dynamics
- Exhibit: Impact analysis of DROC, 2021
- Drivers
- Opportunities
- Restraints
- Challenges
- Exhibit: Impact analysis of DROC, 2021
- Regulatory Landscape
- Exhibit: Data Table on regulation from different region
- SWOT Analysis
- Porters Analysis
- Competitive rivalry
- Exhibit: Competitive rivalry Impact of key factors, 2021
- Threat of substitute products
- Exhibit: Threat of Substitute Products Impact of key factors, 2021
- Bargaining power of buyers
- Exhibit: buyers bargaining power Impact of key factors, 2021
- Threat of new entrants
- Exhibit: Threat of new entrants Impact of key factors, 2021
- Bargaining power of suppliers
- Exhibit: Threat of suppliers bargaining power Impact of key factors, 2021
- Competitive rivalry
- Skyquest special insights on future disruptions
- Political Impact
- Economic impact
- Social Impact
- Technical Impact
- Environmental Impact
- Legal Impact
Market Size by Region
- Chart on Market share by geography 2021-2027 (%)
- Data Table on Market share by geography 2021-2027(%)
- North America
- Chart on Market share by country 2021-2027 (%)
- Data Table on Market share by country 2021-2027(%)
- USA
- Exhibit: Chart on Market share 2021-2027 (%)
- Exhibit: Market size and forecast 2021-2027 ($ million)
- Canada
- Exhibit: Chart on Market share 2021-2027 (%)
- Exhibit: Market size and forecast 2021-2027 ($ million)
- Europe
- Chart on Market share by country 2021-2027 (%)
- Data Table on Market share by country 2021-2027(%)
- Germany
- Exhibit: Chart on Market share 2021-2027 (%)
- Exhibit: Market size and forecast 2021-2027 ($ million)
- Spain
- Exhibit: Chart on Market share 2021-2027 (%)
- Exhibit: Market size and forecast 2021-2027 ($ million)
- France
- Exhibit: Chart on Market share 2021-2027 (%)
- Exhibit: Market size and forecast 2021-2027 ($ million)
- UK
- Exhibit: Chart on Market share 2021-2027 (%)
- Exhibit: Market size and forecast 2021-2027 ($ million)
- Rest of Europe
- Exhibit: Chart on Market share 2021-2027 (%)
- Exhibit: Market size and forecast 2021-2027 ($ million)
- Asia Pacific
- Chart on Market share by country 2021-2027 (%)
- Data Table on Market share by country 2021-2027(%)
- China
- Exhibit: Chart on Market share 2021-2027 (%)
- Exhibit: Market size and forecast 2021-2027 ($ million)
- India
- Exhibit: Chart on Market share 2021-2027 (%)
- Exhibit: Market size and forecast 2021-2027 ($ million)
- Japan
- Exhibit: Chart on Market share 2021-2027 (%)
- Exhibit: Market size and forecast 2021-2027 ($ million)
- South Korea
- Exhibit: Chart on Market share 2021-2027 (%)
- Exhibit: Market size and forecast 2021-2027 ($ million)
- Rest of Asia Pacific
- Exhibit: Chart on Market share 2021-2027 (%)
- Exhibit: Market size and forecast 2021-2027 ($ million)
- Latin America
- Chart on Market share by country 2021-2027 (%)
- Data Table on Market share by country 2021-2027(%)
- Brazil
- Exhibit: Chart on Market share 2021-2027 (%)
- Exhibit: Market size and forecast 2021-2027 ($ million)
- Rest of South America
- Exhibit: Chart on Market share 2021-2027 (%)
- Exhibit: Market size and forecast 2021-2027 ($ million)
- Middle East & Africa (MEA)
- Chart on Market share by country 2021-2027 (%)
- Data Table on Market share by country 2021-2027(%)
- GCC Countries
- Exhibit: Chart on Market share 2021-2027 (%)
- Exhibit: Market size and forecast 2021-2027 ($ million)
- South Africa
- Exhibit: Chart on Market share 2021-2027 (%)
- Exhibit: Market size and forecast 2021-2027 ($ million)
- Rest of MEA
- Exhibit: Chart on Market share 2021-2027 (%)
- Exhibit: Market size and forecast 2021-2027 ($ million)
KEY COMPANY PROFILES
- Competitive Landscape
- Total number of companies covered
- Exhibit: companies covered in the report, 2021
- Top companies market positioning
- Exhibit: company positioning matrix, 2021
- Top companies market Share
- Exhibit: Pie chart analysis on company market share, 2021(%)
- Total number of companies covered
Methodology
For the U.S. Disposable Face Mask Market, our research methodology involved a mixture of primary and secondary data sources. Key steps involved in the research process are listed below:
1. Information Procurement: This stage involved the procurement of Market data or related information via primary and secondary sources. The various secondary sources used included various company websites, annual reports, trade databases, and paid databases such as Hoover's, Bloomberg Business, Factiva, and Avention. Our team did 45 primary interactions Globally which included several stakeholders such as manufacturers, customers, key opinion leaders, etc. Overall, information procurement was one of the most extensive stages in our research process.
2. Information Analysis: This step involved triangulation of data through bottom-up and top-down approaches to estimate and validate the total size and future estimate of the U.S. Disposable Face Mask Market.
3. Report Formulation: The final step entailed the placement of data points in appropriate Market spaces in an attempt to deduce viable conclusions.
4. Validation & Publishing: Validation is the most important step in the process. Validation & re-validation via an intricately designed process helped us finalize data points to be used for final calculations. The final Market estimates and forecasts were then aligned and sent to our panel of industry experts for validation of data. Once the validation was done the report was sent to our Quality Assurance team to ensure adherence to style guides, consistency & design.
Analyst Support
Customization Options
With the given market data, our dedicated team of analysts can offer you the following customization options are available for the U.S. Disposable Face Mask Market:
Product Analysis: Product matrix, which offers a detailed comparison of the product portfolio of companies.
Regional Analysis: Further analysis of the U.S. Disposable Face Mask Market for additional countries.
Competitive Analysis: Detailed analysis and profiling of additional Market players & comparative analysis of competitive products.
Go to Market Strategy: Find the high-growth channels to invest your marketing efforts and increase your customer base.
Innovation Mapping: Identify racial solutions and innovation, connected to deep ecosystems of innovators, start-ups, academics, and strategic partners.
Category Intelligence: Customized intelligence that is relevant to their supply Markets will enable them to make smarter sourcing decisions and improve their category management.
Public Company Transcript Analysis: To improve the investment performance by generating new alpha and making better-informed decisions.
Social Media Listening: To analyze the conversations and trends happening not just around your brand, but around your industry as a whole, and use those insights to make better Marketing decisions.
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