USD 5.2 billion
Report ID:
SQMIG20I2404 |
Region:
Global |
Published Date: July, 2025
Pages:
195
|Tables:
121
|Figures:
72
Global Safety Instrumented Systems Market size was valued at USD 5.2 billion in 2023 and is poised to grow from USD 5.56 billion in 2024 to USD 9.48 billion by 2032, growing at a CAGR of 6.9% during the forecast period (2025-2032).
The global safety instrumented systems market growth is being fuelled by consumer behavior change, government subsidies, and technological advancements (modular SIS designs, standardized communication protocols, and cloud-based safety platforms). Governments across the globe are focusing on the development of digital infrastructure and on the deployment of industrial automation technologies for smart cities and urban planning-related initiatives.
For instance, in Singapore, as part of the government-led "Smart Nation" initiative has started, fellow companies have embraced industrial automation and IoT-enabled safety at scale, particularly within critical infrastructures. Security is a major focus area because the increased connectivity, automation and flexibility not only enhance efficiency and productivity; they expose operations to new and emerging threats. Yokogawa Electric, in recent years, has implemented highly integrated advanced SIS solutions which contribute to enhanced operational safety and security in Singapore's domestic petrochemical plants, while simultaneously aligning itself to the digital transformation initiative of the city.
The global safety industry has witnessed several advancements and innovations that have spurred technological advancement. AI-driven hazard detection, wearable sensors, and automated emergency shutdown systems enhance workplace safety and operational efficiency.
How Does AI Integration Strengthen the Safety Instrumented Systems Market?
Artificial intelligence (AI) enables predictive capabilities, reduces human error, and enables real-time decision-making in critical environments, which is massively changing the global safety instrumented system market outlook. Using AI, machine learning and data analytics to identify potential risk before it becomes imminent, improve system performance, and automate emergency responses. These capabilities all contribute to improving reliability as well as compliance with strict safety standards and reduced emergency response times and costs. Oil & gas, manufacturing, smart infrastructure and more rely on AI-enabled SIS to perform safely and efficiently in a world that expects cancelation of human error-driven accidents.
Market snapshot - 2025-2032
Global Market Size
USD 5.2 billion
Largest Segment
advanced fire and gas detection systems
Fastest Growth
pressure control
Growth Rate
6.9% CAGR
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Global Safety Instrumented Systems Market is segmented by Component, Product, End Use and region. Based on Component, the market is segmented into Sensors, Switches, Programmable Devices, Actuators and Valves and Others. Based on Product, the market is segmented into Emergency Shutdown System, Safety Interlock System, Safety Shutdown System, Fire & Gas Monitoring and Control System, Burner Management System, Turbo Machinery Control and High Integrity Pressure Protection System. Based on End Use, the market is segmented into Energy & Power, Pharmaceutical, Mining, Food and Beverage, Oil & Gas and Chemical & Petroleum Refinery. Based on region, the market is segmented into North America, Europe, Asia Pacific, Latin America and Middle East & Africa.
As per the global safety instrumented system market analysis, the rising demand for advanced fire and gas detection systems in various industries, including oil and gas, chemicals, and manufacturing, is driving the growth of fire & gas detection segment. ExxonMobil embraced next-generation fire and gas detection technology in all of its refineries. ExxonMobil leveraged AI-enabled flame detectors, new wireless gas sensors from Emerson Electric, allowing for much faster leak detection and automated shutdowns, preserving workers and the public, cut false alarms by 40% and improved the conduct of emergency response teams—illustrating the role of owners and operators in managing the digital transformation of safety standards for high-risk industries.
The demand for the pressure control segment is rapidly increasing. The growth is fuelled by increasing adoption of pressure control systems in industries such as power generation, oil and gas, and water treatment. In power plants, these systems are responsible for keeping boiler pressure within safety limits, while in oil and gas they keep pipelines and refineries from going into overpressure scenarios. In the water treatment industry, pressure control is used to make filtration and distribution as efficient as possible.
Based on the global safety instrumented system market forecast, oil & gas occupies a significant share, as safety standards and measures are essential in such a hostile environment. Growth is stimulated by a growing acceptance of automation and automated safety solutions to minimize risks from explosions, leaks and overpressure. Also, increasing government regulations (OSHA, IEC 61511) and move towards automated digital transformation (including AI and IoT-enabled safety monitoring) drives this demand. Many, big players in the field, such as Shell and BP, are investing most of their resources into Safety Instrumented Systems (SIS) to maximize their operational safety (from human error), reduce costly down-time and meet and demonstrate their compliance to the required global standards; strengthening the industry overall.
The chemical industry is expected to have the largest global safety instrumented system market share, partially because of hazardous materials that need to be contained. Regulatory frameworks such as IEC 61511, OSHA PSM require strong safety controls and promote the uptake of SIS. In addition, the ongoing trend of automation and Industry 4.0 has led to increased use of SIS powered by artificial intelligence, enhanced hazard recognition with real-time risk reduction, and automatic shutdown of processes for operational safety. Major chemical companies are investing a lot of money in SIS to be more effective in their operations, reduce incidents and stay compliant, thereby growing their leadership position in the market.
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As per the safety instrumented systems market regional forecast, North America led the market with approximately 26% of the market share in 2024. The region's leadership position is driven by stringent regulatory frameworks and widespread adoption of advanced safety technologies across various industries. The United States and Canada are the primary contributors, with their robust industrial infrastructure and strong focus on workplace safety compliance. The region's market is characterized by high technological adoption rates, particularly in the oil and gas, chemical, and pharmaceutical sectors. The presence of major safety system manufacturers and continuous technological innovations further strengthens the market position.
The US safety instrumented systems industry remains a healthy sector, with growth, supported by OSHA and EPA regulations. Increasing automation within industry, taking resource out of products, and rising investment in oil & gas, chemicals, and power generation. The move toward IoT and AI-based predictive maintenance will further drive demand ensuring steady growth in safety critical areas.
Canada's safety instrumented systems market is expanding rapidly, driven by stringent safety laws, increased oil sands activity, and expanding industry automation. The demand for more complex SIS solutions in oil & gas, mining, and chemicals is also driven by government initiatives aimed at promoting workplace safety and for the use of smart technologies.
In Asia-Pacific, rapid industrialization is driving significant market expansion. The increasing focus on industrial safety standards and regulatory compliance is reshaping the manufacturing landscape across the region. Growing investments in process industries, coupled with the expansion of chemical and petrochemical sectors, are creating substantial opportunities for safety system deployments. The region's commitment to industrial modernization and the adoption of advanced manufacturing technologies is accelerating market growth. Additionally, the increasing awareness of workplace safety and the need for reliable safety systems in high-risk industries are driving market demand. The presence of a large manufacturing base and ongoing industrial development projects continues to strengthen the market outlook in the region.
The China safety instrumented systems (SIS) market is expanding rapidly due to the strict industrial safety regulations and rapid growth of high-risk industries like oil & gas, chemicals and power generation. Chinese government policies about smart manufacturing and Industry 4.0 are also providing the push for the adoption of more advanced SIS which feature AI, IoT and predictive analytics to enhance safety operations. With a consistent increase in investment in automated safety controls by Chinese state-owned enterprises and private manufacturers to limit industry accidents and meet compliance with international standards like IEC 61511, the pathways are clear for China to take a dominant position in the overall global SIS market.
The Japan’s safety instrumented systems market is making steady progress, supported by the country's strict industrial safety laws and a reputation for high-precision manufacturing. The market is driven by the need for SIS from the chemical, pharmaceutical, and energy sectors, where rigorous, zero-tolerance safety cultures exist. As Japan's industry is an early adopter of local SIS with integrated robotics and IIoT solutions, the availability of predictive maintenance capabilities to identify and remediate abnormal operating conditions is more enhanced. Government and industry cooperative approaches to developing next-generation functional safety standards also support the Japan SIS market.
Europe has maintained a stable position in the safety instrumented systems market. The region's market is characterized by sophisticated industrial infrastructure and stringent safety regulations. European industries demonstrate a strong commitment to workplace safety and environmental protection, driving the adoption of advanced safety systems. The presence of major automotive, chemical, and pharmaceutical manufacturers contributes significantly to market demand. The region's focus on industrial modernization and digital transformation initiatives is reshaping the safety system landscape.
The UK market for safety instrumented systems continues to grow steadily. The UK safety instrumented systems aided by HSE regulatory frameworks and the operational safety required in offshore oil & gas, pharmaceutical, and chemical industries. The SIS market has been buoyed by North Sea energy projects and the growing use of digital twin and AI-enabled predictive maintenance. Brexit has triggered the development of local safety standards, whilst the investment into carbon capture and hydrogen energy generation will also create new uses for SIS, ensuring sustainable demand for SIS.
Germany's safety instrumented systems market is a European leader, as a result of the strict TÜV and IEC 61511 compliance in the automotive, chemical, and manufacturing industries. The "Industrie 4.0" initiative is spurring SIS adoption of edge computing with AI advances and advanced SIS applications for preventing hazards with real time response capabilities. Growth is supported by energy transition projects such as hydrogen infrastructure and LNG terminal developments, which require explosion-proof systems. German engineering companies like Siemens and HIMA are leading the way in functional safety innovations that are applied globally, with the highest SIL certification for critical infrastructure, maintaining the highest standards.
The France safety instrumented systems market is experiencing strong growth; the market is benefitting from stringent EU safety regulations and the country's strength in nuclear energy, petrochemicals, and aerospace. Major projects such as LNG terminal developments and offshore wind farms are increasing the need for safety integrity systems solutions in the region. French firms, including Schneider Electric and Total Energies, are leading the way in developing high-integrity SIS systems, which are cyber-secure and SIL-3 certified. Government incentives for decarbonising industry have also contributed to accelerating market adoption.
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Next-Gen Safety Instrumented Systems
Integration of Smart Cities with Government Plans
Costly up-Front Investment of Funds
Complexity of Implementation
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Global and regional players interested in innovation and growth are locked in fierce competition in the global safety instrumented systems market. To remain ahead, leaders make investments in research and development of AI-driven predictive maintenance, IIoT-enabled safety products and cyber security improvements. They also look for strategic acquisitions, alliances with industrial automation players, and to expand into new or emerging markets to further enhance their competitive advantage in the market. These safety instrumented systems market strategies will have set the foundation for long-term success of high performers through innovation and market leadership.
SkyQuest’s ABIRAW (Advanced Business Intelligence, Research & Analysis Wing) is our Business Information Services team that Collects, Collates, Correlates, and Analyses the Data collected by means of Primary Exploratory Research backed by robust Secondary Desk research.
As per SkyQuest analysis, government backing of smart city projects, and AI developments are considered some of the factors precipitating the sudden boom of the safety instrumented systems market. These various developments aid in improving infrastructure integration, such as modular SIS designs, standardized communication protocols (OPC UA), and cloud-based safety platforms, enabling seamless connectivity with existing industrial systems. However, there are still hindrances that industry stakeholders must overcome effectively, including high costs of installation and Complexity of Implementation. SIS will increasingly become a key driver due to increased work safety regulation and digital infrastructure expansion. It will help businesses to engage with consumers in public areas in new ways and elevate outdoor advertising into an interactive, data-enabled platform of the future.
Report Metric | Details |
---|---|
Market size value in 2023 | USD 5.2 billion |
Market size value in 2032 | USD 9.48 billion |
Growth Rate | 6.9% |
Base year | 2024 |
Forecast period | 2025-2032 |
Forecast Unit (Value) | USD Billion |
Segments covered |
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Regions covered | North America (US, Canada), Europe (Germany, France, United Kingdom, Italy, Spain, Rest of Europe), Asia Pacific (China, India, Japan, Rest of Asia-Pacific), Latin America (Brazil, Rest of Latin America), Middle East & Africa (South Africa, GCC Countries, Rest of MEA) |
Companies covered |
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Table Of Content
Executive Summary
Market overview
Parent Market Analysis
Market overview
Market size
KEY MARKET INSIGHTS
COVID IMPACT
MARKET DYNAMICS & OUTLOOK
Market Size by Region
KEY COMPANY PROFILES
Methodology
For the Safety Instrumented Systems Market, our research methodology involved a mixture of primary and secondary data sources. Key steps involved in the research process are listed below:
1. Information Procurement: This stage involved the procurement of Market data or related information via primary and secondary sources. The various secondary sources used included various company websites, annual reports, trade databases, and paid databases such as Hoover's, Bloomberg Business, Factiva, and Avention. Our team did 45 primary interactions Globally which included several stakeholders such as manufacturers, customers, key opinion leaders, etc. Overall, information procurement was one of the most extensive stages in our research process.
2. Information Analysis: This step involved triangulation of data through bottom-up and top-down approaches to estimate and validate the total size and future estimate of the Safety Instrumented Systems Market.
3. Report Formulation: The final step entailed the placement of data points in appropriate Market spaces in an attempt to deduce viable conclusions.
4. Validation & Publishing: Validation is the most important step in the process. Validation & re-validation via an intricately designed process helped us finalize data points to be used for final calculations. The final Market estimates and forecasts were then aligned and sent to our panel of industry experts for validation of data. Once the validation was done the report was sent to our Quality Assurance team to ensure adherence to style guides, consistency & design.
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Global Safety Instrumented Systems Market size was valued at USD 4.15 billion in 2023 and is poised to grow from USD 4.30 billion in 2024 to USD 5.71 billion by 2032, growing at a CAGR of 3.61% during the forecast period (2025–2032).
Global and regional players interested in innovation and growth are locked in fierce competition in the global safety instrumented systems market. To remain ahead, leaders make investments in research and development of AI-driven predictive maintenance, IIoT-enabled safety products and cyber security improvements. They also look for strategic acquisitions, alliances with industrial automation players, and to expand into new or emerging markets to further enhance their competitive advantage in the market. These safety instrumented systems market strategies will have set the foundation for long-term success of high performers through innovation and market leadership. 'Honeywell International', 'Phoenix Contact', 'Eaton', 'ABB', 'Schneider Electric', 'Johnson Controls', 'Analog Devices', 'Emerson Electric', 'Yokogawa Electric Corporation', 'Pepperl+Fuchs', 'Yokogawa Electric', 'Rockwell Automation', 'Endress+Hauser', 'Siemens', 'GE'
The global safety instrumented systems market industry is experiencing a dramatic change fuelled by rapid advancements in AI (Predictive Analytics), IoT (real-time monitoring), and cloud SIS platforms to augment system responsiveness, reliability and reduce operational downtime are complemented with other innovations. Machine learning coupled with predictive maintenance capabilities, enhanced wireless sensor networks, and better hazard detection capabilities will improve failure and hazard information. Also, digital twins can facilitate testing of system components before they are used in users' systems. Improvements in cybersecurity enhance the protection of critical infrastructure, while also maintaining a dynamic response to developing functional safety standards (IEC 61511, SIL certifications).
Growing Regulatory Environment: The industrial processes across chemicals, petrochemicals, power generation, pharmaceutical, food and beverage, and oil and gas sectors are closely regulated by various governing bodies to prevent sudden breakdowns and mishaps. The ISA 84 standard, accepted by the American National Standards Institute (ANSI), specifies requirements for safety instrumented systems (SIS) assessment, design, installation, operation, and maintenance. Regulators and insurance companies rigorously check compliance with ISA 84 requirements in cases of hazardous incidents involving fire, explosion, or chemical release, making safety instrumented system deployment mandatory for operational continuity.
Why is North America Dominating the Safety Instrumented Systems Market?
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Report ID: SQMIG20I2404
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