PC Based Automation Market
Report ID: SQMIG20I2489
Report ID: SQMIG20I2489
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Report ID:
SQMIG20I2489 |
Region:
Global |
Published Date: December, 2025
Pages:
191
|Tables:
121
|Figures:
69
Global PC Based Automation Market size was valued at USD 34.89 Billion in 2024 and is poised to grow from USD 36.67 Billion in 2025 to USD 54.6 Billion by 2033, growing at a CAGR of 5.1% during the forecast period (2026–2033).
PC-based automation places industrial control functions on personal computers and provides scalability, connectivity, and flexibility in manufacturing. PC-based automation was motivated in 2024 by the expansion of Industry 4.0 practices when factory manufacturing invested in predictive maintenance, real-time monitoring, and decreased downtime. Robotics, process control, packaging, and material handling for the automotive, electronics, and food and beverages sectors were main applications. Asia-Pacific led in 2024 because of growing industrial expansion in China, Japan, and South Korea, with sound policy backing for smart factory development and automation revitalization. North America saw huge demand from aerospace, pharma, and electronics companies, while Europe focused on regulation compliance and green in industrial automation. Cybersecurity threats and the expensive cost of integration are huge barriers but are being alleviated through innovation in IoT platforms, cloud connectivity, and AI-based controls. Automation vendors and IT firms are collaborating, changing competition, and making PC-based automation a gateway to digitalized manufacturing systems. With operational efficiency and cost control driving investments, the sector is positioned for steady expansion through 2032.
How is Artificial Intelligence Enabling PC-Based Automation Systems?
Artificial Intelligence is basically revolutionizing global PC based automation market strategies by propelling such platforms from being basic controllers to standalone, self-optimizing manufacturing centers. The first use of AI is in state-of-the-art process control and optimization, where machine learning software reviews real-time sensor and machinery data and dynamically adjusts operating parameters. This maximizes throughput, enhances product quality, and saves energy. A large automotive OEM used an AI-based control system on its PC-based production line in 2024, cutting cycle time and enhancing weld consistency. Predictive maintenance also requires AI, in that algorithms can compare vibration and temperature scans from networked machinery to predict impending equipment failure before it happens. AI-based computer vision is also being utilized in real-time quality inspection in-line. These AI functions are converting PC-based automation systems into the brain of the smart factory, ushering in a new age of efficiency and data-driven decision-making.
Market snapshot - 2026-2033
Global Market Size
USD 33.2 billion
Largest Segment
Hardware
Fastest Growth
Software
Growth Rate
5.1% CAGR
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Global PC Based Automation Market is segmented by Component, Application, End-User Industry, Sales Channel and region. Based on Component, the market is segmented into Hardware, Software and Services. Based on Application, the market is segmented into Process Control, Motion Control, Data Acquisition & Monitoring and Robotics. Based on End-User Industry, the market is segmented into Automotive, Manufacturing, Oil & Gas, Power & Utilities, Food & Beverage and Pharmaceuticals. Based on Sales Channel, the market is segmented into Direct Sales (OEMs), System Integrators and Distributors. Based on region, the market is segmented into North America, Europe, Asia Pacific, Latin America and Middle East & Africa.
The hardware component holds the dominant market share. The foundation of any PC-based automation system is the industrial PC (IPC) itself, along with the necessary I/O devices and controllers that connect the system to the physical machinery on the factory floor. The high cost and critical necessity of this robust, reliable hardware ensure that it represents the largest portion of initial system investment and the dominant market segment.
The software component is gaining importance at the fastest rate. The value of PC-based automation is best described by the versatility and potential of its software, i.e., Human-Machine Interface (HMI) to show and Supervisory Control and Data Acquisition (SCADA) to automate the procedures. Aggressive Industry 4.0 pace and expectation for intelligent, data-driven manufacturing are fueling increasingly more innovation and need for increasingly advanced software capabilities, and it is growing at the most rapid pace.
Manufacturing represents the largest market by industry. This broad category, including discrete and process manufacturing, is the most extensive user of PC-based automation for a wide array of applications, from machine control and robotics to process monitoring and data acquisition. The fundamental need for automation to improve efficiency, quality, and throughput on the factory floor makes this the dominant end-use market.
The automotive industry is growing most rapidly. The global shift to electric vehicle (EV) production and the construction of new, highly automated battery and vehicle manufacturing plants are driving massive new investments in advanced automation. The complexity of EV manufacturing, with its reliance on robotics and intricate assembly processes, is fueling the fastest rate of growth and adoption for sophisticated PC-based automation and control systems.
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According to the global PC based automation regional forecast, Asia-Pacific held the largest share of the PC-Based Automation market in 2024, driven by its position as the world's manufacturing hub, particularly in the electronics and automotive sectors. Massive investments in smart factory initiatives (like Made in China 2025) and the rapid adoption of robotics are fueling demand for powerful and flexible PC-based control systems. The region's focus on high-precision, high-volume manufacturing guarantees its dominant share in this industry.
According to the PC based automation regional outlook, the Japanese market in 2024 was fueled by its highly sophisticated machine tool and robotics markets. Precision engineering is led by Japanese producers, and they continue to have high demand for PC-based high-performance motion control and data acquisition systems. Emphasis on quality and automation to counteract the aging population positively supports continued implementation of these sophisticated control platforms.
As per the global PC based automation regional analysis, South Korea in 2024 experienced strong demand originating from its leading semiconductor and display fabrication industries in the world. These industries call for extremely accurate, high-speed automation, to which PC-based systems are well suited. South Korea's huge investment in new fabrication plants and battery plants for electric vehicles is the key driver of the use of such advanced control systems.
According to the PC based automation market forecast, North America had a medium-sized contribution in 2024, with its market identified by a high premium on sophisticated manufacturing and convergence of IT and OT systems. Resurgence of local manufacturing in electric vehicles and aerospace is a major enabler. The United States dominates the region with a strong focus on Industry 4.0 technologies, utilizing PC-based automation for data analytics and edge computing in the shop floor.
According to the PC based automation market outlook, the US economy in 2024 was fueled by the capital expenditure in highly automated EV manufacturing plants and battery factories. The trend toward "reshoring" manufacturing is also increasing demand for advanced automation to make companies more competitive. The need for flexible and data-rich control systems in these new, smart factories is a significant growth driver.
As per the PC based automation market analysis, Canada's market in 2024 was supported by its automotive and resource-based manufacturing sectors. The emphasis of the nation on advanced manufacturing and embracing robotics into its production processes necessitated continuous demand for PC-based control platforms. Government policies for making manufacturing innovative also helped in supporting the use of such sophisticated automation technology, especially among SMEs.
According to the global PC based automation industry analysis, Europe also recorded the lowest proportion of these among the regions in 2024, and that is a highly developed market with high emphasis on engineering and efficiency, that is under the Industrie 4.0 program of Germany. The region's powerful automotive and machinery manufacturing sectors are major consumers. As growth is not as aggressive as in the Asia-Pacific region, high-performance, integrated automation systems are a good and technology-based foundation for PC-based solutions demand.
According to the PC based automation market trends, Germany in the year 2024 was leading the European economy with its industry-dominating automobile and machine industries. German engineering companies are leaders in PC-based control technology and both leading producers and users of the same systems. The nation's high emphasis on export-focused and clever manufacturing industries guarantees regular and high-value demand.
As per the PC based automation industry trends, the United Kingdom market in 2024 saw demand from its aerospace, food & beverages, and auto manufacturing sectors. The need to drive more productivity and automation in its industrial base to compete effectively in the global market is a key driver. Spending on intelligent factory technology and industrial digitalization schemes was driving the continuing uptake of PC-based automation solutions.
As per the PC based automation industry, France's market for 2024 was bolstered by its powerful aerospace and automotive sectors. Government support for modernizing the nation's industrial infrastructure and increasing the competitiveness of the manufacturing sector is stimulating investment in next-generation automation technology. Demand for flexible, high-performance control systems for its technology-based industries guarantees a sound base for PC-based automation platforms.
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Greater Efficiency and Productivity in Manufacturing Demand
Convergence of IT and OT in Industry 4.0 Initiatives
Security Issues in Industrial Networked Systems
Competition with Traditional PLC-Based Systems
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The global PC based automation market statistics in 2024 is a technologically driven and dynamic sector with a blend of global industrial automation giants and specialized industrial PC (IPC) producers. Industry giants like Siemens, Beckhoff Automation, and Rockwell Automation dominate the market space with a large market share due to their complete hardware and software environment and their large geographical presence across the globe in the manufacturing industry. Their market strategies are offering integrated end-to-end solutions with control, visualization, and data connectivity for use in smart factories. Competition is highly driven by the processing power, reliability of the system under challenging industrial environments, and ease of software integration for control and data analysis. Increasing numbers of specialized IPC hardware companies also compete by providing highly tailored and reliable solutions for a particular industry. This battle between integrated large solution providers and hardware specialists captures the industry makeup and the driving force behind control and computer innovation in industry.
SkyQuest’s ABIRAW (Advanced Business Intelligence, Research & Analysis Wing) is our Business Information Services team that Collects, Collates, Correlates, and Analyses the Data collected by means of Primary Exploratory Research backed by robust Secondary Desk research.
As per SkyQuest analysis, key trends driving the PC based automation market, include the persistent demand for higher manufacturing efficiency and the accelerating convergence of IT and OT under Industry 4.0 initiatives. Competitive environment is an evolving marketplace led by the large industrial automation suppliers who are competing increasingly on the power and openness of their software platforms. Although networked systems do pose cybersecurity threats as well as competition from traditional PLCs, the overall market is healthy. The market is being characterized by underlying trends such as the integration of edge computing for real-time analysis and evolving towards software-defined control. The inherent need for powerful, flexible, and data-driven automation assures a stable and growing global PC-based systems market.
| Report Metric | Details |
|---|---|
| Market size value in 2024 | USD 34.89 Billion |
| Market size value in 2033 | USD 54.6 Billion |
| Growth Rate | 5.1% |
| Base year | 2024 |
| Forecast period | 2026-2033 |
| Forecast Unit (Value) | USD Billion |
| Segments covered |
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| Regions covered | North America (US, Canada), Europe (Germany, France, United Kingdom, Italy, Spain, Rest of Europe), Asia Pacific (China, India, Japan, Rest of Asia-Pacific), Latin America (Brazil, Rest of Latin America), Middle East & Africa (South Africa, GCC Countries, Rest of MEA) |
| Companies covered |
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| Customization scope | Free report customization with purchase. Customization includes:-
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Table Of Content
Executive Summary
Market overview
Parent Market Analysis
Market overview
Market size
KEY MARKET INSIGHTS
COVID IMPACT
MARKET DYNAMICS & OUTLOOK
Market Size by Region
KEY COMPANY PROFILES
Methodology
For the PC Based Automation Market, our research methodology involved a mixture of primary and secondary data sources. Key steps involved in the research process are listed below:
1. Information Procurement: This stage involved the procurement of Market data or related information via primary and secondary sources. The various secondary sources used included various company websites, annual reports, trade databases, and paid databases such as Hoover's, Bloomberg Business, Factiva, and Avention. Our team did 45 primary interactions Globally which included several stakeholders such as manufacturers, customers, key opinion leaders, etc. Overall, information procurement was one of the most extensive stages in our research process.
2. Information Analysis: This step involved triangulation of data through bottom-up and top-down approaches to estimate and validate the total size and future estimate of the PC Based Automation Market.
3. Report Formulation: The final step entailed the placement of data points in appropriate Market spaces in an attempt to deduce viable conclusions.
4. Validation & Publishing: Validation is the most important step in the process. Validation & re-validation via an intricately designed process helped us finalize data points to be used for final calculations. The final Market estimates and forecasts were then aligned and sent to our panel of industry experts for validation of data. Once the validation was done the report was sent to our Quality Assurance team to ensure adherence to style guides, consistency & design.
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With the given market data, our dedicated team of analysts can offer you the following customization options are available for the PC Based Automation Market:
Product Analysis: Product matrix, which offers a detailed comparison of the product portfolio of companies.
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