Global Lump Breakers Market

Global Lump Breakers Market Size, Share, Growth Analysis, By Product Type(Single rotor lump breakers and dual rotor lump breakers), By Application(Food processing, pharmaceuticals) - Industry Forecast 2024-2031


Report ID: SQMIG20I2158 | Region: Global | Published Date: April, 2024
Pages: 202 | Tables: 63 | Figures: 75

Global Lump Breakers Market Insights

Global Lump Breakers Market size was valued at USD 301.99 million in 2022 and is poised to grow from USD 319.20 million in 2023 to USD 497.36 million by 2031, at a CAGR of 5.7 % during the forecast period (2024-2031).

The global lump breakers market is a rapidly growing industry that is primarily driven by the increasing demand for efficient and cost-effective machinery across various industries. Lump breakers are specialized machines that are designed to break down lumps of material into smaller, more manageable pieces, making them ideal for use in a wide range of applications. The primary purpose of the lump breakers market is to provide industries with equipment that can effectively break down materials, such as coal, chemicals, food products, and minerals, into smaller pieces that can be easily transported, processed, and utilized. This not only helps to improve overall efficiency and productivity but also reduces waste and minimizes environmental impact. One of the key drivers of the market is the growing demand for high-quality and consistent product output across various industries. This led to an increased focus on process optimization and the need for equipment that can effectively break down materials without compromising their quality or integrity. Another important factor driving growth of the market is the increasing need for cost-effective solutions that can help industries reduce their operational costs while improving productivity. With the rising cost of raw materials and energy, industries are looking for ways to optimize their processes and reduce waste, which is where lump breakers come in. However, there are also several challenges and restraints that the lump breakers market is facing. One of the major challenges is the high initial cost of investment associated with these machines, which may deter smaller businesses from investing in them. Additionally, there are concerns about the safety of workers who operate these machines, which has led to the development of stricter safety regulations in some countries.

Despite these challenges, the market is expected to continue to grow at a steady pace, driven by key trends such as the adoption of automation and the integration of IoT and AI technologies into these machines. These trends are expected to increase the efficiency and productivity of lump breakers while also improving safety and reducing environmental impact. In terms of opportunities, the lump breakers market presents several attractive prospects for companies that are looking to expand their product offerings and reach new customers. For example, there is a growing demand for custom-made lump breakers that can be tailored to meet the specific needs of different industries, which presents an opportunity for companies to differentiate themselves from their competitors.

US Lump Breakers Market is poised to grow at a sustainable CAGR for the next forecast year.

Market snapshot - 2024-2031

Global Market Size

USD 301.99 million

Largest Segment

Single rotor lump breakers

Fastest Growth

Dual rotor lump breakers

Growth Rate

5.7% CAGR

Global Lump Breakers Market ($ Bn)
Country Share for Asia Pacific Region (%)
Global Lump Breakers Market By Product Type ($ Bn)
Global Lump Breakers Market By Product Type (%)

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Global Lump Breakers Market Segmental Analysis

Global Lump Breakers Market is segmented on the basis of product type, application, and region. By product type, the market is segmented into single rotor lump breakers and dual rotor lump breakers. By application, the market is segmented into food processing, pharmaceuticals, chemical processing, mining, and others. By region, the market is segmented into North America, Europe, Asia Pacific, Middle East and Africa, and Latin America.

Global Lump Breakers Market Analysis by Product Type

Based on the product type, the largest segment in the global Lump Breakers market is the single rotor lump breakers segment. These lump breakers are commonly used in various industries due to their simple design and lower cost compared to dual rotor lump breakers. Single rotor lump breakers are capable of handling different types of materials, such as wet, sticky, or dry materials, making them highly versatile.

The fastest-growing segment in the global Lump Breakers market is expected to be the dual rotor lump breakers segment. These lump breakers are designed with two rotors that rotate in opposite directions to break down materials into smaller particles. Dual rotor lump breakers are widely used in industries such as chemical processing, mining, and pharmaceuticals, where fine grinding and particle size reduction are critical. As the demand for efficient and reliable equipment increases in these industries, the dual rotor lump breakers segment is expected to witness significant growth in the coming years. Manufacturers are also focusing on developing advanced dual rotor lump breakers with improved features and capabilities to cater to the evolving needs of end-users, further driving the growth of this segment.

Global Lump Breakers Market Analysis by Application

Based on the application, the largest segment in the global Lump Breakers market is the chemical processing segment. Lump breakers are extensively used in the chemical processing industry to reduce the size of materials into smaller and more manageable pieces. Chemical processing involves handling different types of materials, including hazardous and explosive materials, which require specialized equipment for processing. Lump breakers offer several benefits, including improved material handling, reduced energy consumption, and increased operational efficiency, making them highly popular in the chemical processing industry.

The fastest-growing segment in the global Lump Breakers market is expected to be the pharmaceuticals segment. The pharmaceutical industry requires lump breakers for reducing the size of active pharmaceutical ingredients (APIs) and excipients used in drug formulations. The growing demand for new drugs and the increasing focus on precision medicine is driving the demand for lump breakers in the pharmaceutical industry. Additionally, lump breakers can ensure consistent particle size, reducing the risk of segregation and improving the quality of the final product.

Global Lump Breakers Market By Product Type, 2023 (%)

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Global Lump Breakers Market Regional Insights

North America holds a significant share of the lump breakers market, driven by the presence of several key players and the strong demand for advanced machinery in the region. The region is home to some of the world's largest mining companies, which have a high demand for efficient lump breakers to break down large quantities of materials. In addition, the region is experiencing a growing demand for advanced technologies and machinery, especially in the food and beverage industry. The increasing adoption of automation and IoT technologies in the manufacturing sector is also driving the growth of the lump breakers market in North America.

Asia Pacific is emerging as the fastest-growing market for lump breakers, driven by the increasing demand for machinery across several industries. The region is experiencing rapid industrialization and urbanization, which is leading to an increasing need for efficient and cost-effective machinery to support growth. Moreover, the region is home to several emerging economies, such as India and China, which are witnessing significant growth in their manufacturing and mining sectors. This is driving the demand for lump breakers in the region, as these machines are critical in breaking down large quantities of raw materials into smaller pieces for processing.

Global Lump Breakers Market By Region, 2024-2031
  • Largest
  • Fastest

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Global Lump Breakers Market Dynamics

Global Lump Breakers Market Drivers

Increasing Demand for Efficient and Cost-effective Machinery

  • The global lump breakers market is being driven by the increasing demand for efficient and cost-effective machinery across various industries. As companies are looking to optimize their processes and reduce waste, they are turning to lump breakers as a way to break down materials into smaller, more manageable pieces.

Focus on Process Optimization

  • Industries are increasingly focused on process optimization, and lump breakers play a critical role in this regard. By breaking down materials into smaller pieces, lump breakers can help to improve overall efficiency and productivity, while also reducing waste and minimizing environmental impact.

Global Lump Breakers Market Restraints

High Initial Cost of Investment

  • The high initial cost of investment associated with lump breakers is a major restraint for the market. Smaller businesses may be deterred from investing in these machines due to their high cost, which can limit the growth of the market.

Safety Concerns

  • There are concerns about the safety of workers who operate lump breakers, which has led to the development of stricter safety regulations in some countries. These regulations can increase the cost of operating lump breakers, which can be a restraint for the market.

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Global Lump Breakers Market Competitive Landscape

Global Lump Breakers Market is highly competitive, with several large and small players competing for market share. The market is characterized by a large number of players offering lump breakers across various industries, including food and beverage, pharmaceuticals, chemicals, and construction. The major players in the market are investing heavily in research and development to introduce innovative and efficient lump breakers that can cater to the specific needs of various industries. They are also expanding their product portfolios by introducing new models of lump breakers with improved features and functionalities. In addition to product innovation, companies are also focusing on partnerships, collaborations, and acquisitions to expand their market presence and gain a competitive edge. For instance, in January 2022, Franklin Miller Inc. acquired a UK-based company, Solids Handling, and Processing Association, to expand its business in the UK and Europe.

Top Player’s Company Profiles in Global Lump Breakers Market

  • Munson Machinery Company, Inc. (US)
  • Stedman Machine Company (US)
  • FLSmidth A/S (Denmark)
  • Schutte Hammermill (US)
  • Munro & Sons (Engineering) Ltd. (UK)
  • Kason Corporation (US)
  • Carrier Process Equipment Group, Inc. (US)
  • Atlantic Coast Crushers, Inc. (US)
  • Wyssmont Company, Inc. (US)
  • EDEM (UK)
  • Dinnissen BV (Netherlands)
  • Eriez Manufacturing Co. (US)
  • Metso Outotec Corporation (Finland)
  • Kuhn Special Steel North America, Inc. (US)
  • Hosokawa Micron Powder Systems (US)
  • Bepex International LLC (US)
  • AZO GmbH + Co. KG (Germany)

Global Lump Breakers Market Recent Developments

  • In February 2024, c3controls, a top manufacturer of industrial control products, introduced a new series of Direct Current (DC) Miniature Circuit Breakers (MCBs). These MCBs are specially designed for higher voltage applications with DC currents. The new Series 1110 DC MCBs stand out with a rating of 250V DC per pole, surpassing the highest ratings offered by similar DC MCBs, which typically reach up to 125V DC. 
  • In February 2024, DEVELON introduced its latest hydraulic breakers, the HB-series, including models HB06H and HB15FH, in North America. These breakers are designed to deliver top-notch performance, durability, and easy maintenance, catering to various applications such as demolition, mining, quarry, and general construction. The HB06H and HB15FH models are compatible with DX62R-7 and DX63-7 mini excavators, DX140LC-7 and DX140LCR-7 crawler excavators, as well as the DX140W-7 wheel excavator. 
  • In April 2023, discussions regarding the joint venture between Vedanta-Foxconn and STMicro encountered a setback.

Global Lump Breakers Key Market Trends

  • Adoption of Automation: The adoption of automation is a major trend in the lump breakers market. Automated lump breakers can improve efficiency, productivity, and safety, while also reducing labor costs.
  • Integration of IoT and AI: The integration of IoT and AI technologies into lump breakers is also a growing trend. These technologies can improve the performance and efficiency of lump breakers by providing real-time data on their operation, as well as enabling predictive maintenance and fault detection.

Global Lump Breakers Market SkyQuest Analysis

SkyQuest’s ABIRAW (Advanced Business Intelligence, Research & Analysis Wing) is our Business Information Services team that Collects, Collates, Co-relates, and Analyses the Data collected by means of Primary Exploratory Research backed by the robust Secondary Desk research.

According to our Global Lump Breakers Market analysis, the market is expected to experience significant growth owing to increasing demand from end-use industries such as food processing, pharmaceuticals, and chemical processing are driving the market growth. Additionally, the need for efficient and cost-effective material handling equipment is expected to fuel the demand for lump breakers. One of the major trends in the market is the growing adoption of automation in material handling processes. This trend is expected to continue, as companies are seeking to improve their efficiency and reduce operating costs. However, there are some factors that may hinder the growth of the lump breakers market. The high cost of equipment, coupled with the high installation and maintenance cost, may limit the adoption of lump breakers in some industries.

Report Metric Details
Market size value in 2023 USD 301.99 million
Market size value in 2031 USD 497.36 million
Growth Rate 5.7%
Forecast period 2024-2031
Forecast Unit (Value) USD Million
Segments covered
  • Product Type
    • Single rotor lump breakers and dual rotor lump breakers
  • Application
    • Food processing, pharmaceuticals, chemical processing, mining, and others
Regions covered North America (US, Canada), Europe (Germany, France, United Kingdom, Italy, Spain, Rest of Europe), Asia Pacific (China, India, Japan, Rest of Asia-Pacific), Latin America (Brazil, Rest of Latin America), Middle East & Africa (South Africa, GCC Countries, Rest of MEA)
Companies covered
  • Munson Machinery Company, Inc. (US)
  • Stedman Machine Company (US)
  • FLSmidth A/S (Denmark)
  • Schutte Hammermill (US)
  • Munro & Sons (Engineering) Ltd. (UK)
  • Kason Corporation (US)
  • Carrier Process Equipment Group, Inc. (US)
  • Atlantic Coast Crushers, Inc. (US)
  • Wyssmont Company, Inc. (US)
  • EDEM (UK)
  • Dinnissen BV (Netherlands)
  • Eriez Manufacturing Co. (US)
  • Metso Outotec Corporation (Finland)
  • Kuhn Special Steel North America, Inc. (US)
  • Hosokawa Micron Powder Systems (US)
  • Bepex International LLC (US)
  • AZO GmbH + Co. KG (Germany)
Customization scope

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Table Of Content

Executive Summary

Market overview

  • Exhibit: Executive Summary – Chart on Market Overview
  • Exhibit: Executive Summary – Data Table on Market Overview
  • Exhibit: Executive Summary – Chart on Global Lump Breakers Market Characteristics
  • Exhibit: Executive Summary – Chart on Market by Geography
  • Exhibit: Executive Summary – Chart on Market Segmentation
  • Exhibit: Executive Summary – Chart on Incremental Growth
  • Exhibit: Executive Summary – Data Table on Incremental Growth
  • Exhibit: Executive Summary – Chart on Vendor Market Positioning

Parent Market Analysis

Market overview

Market size

  • Market Dynamics
    • Exhibit: Impact analysis of DROC, 2021
      • Drivers
      • Opportunities
      • Restraints
      • Challenges
  • SWOT Analysis

KEY MARKET INSIGHTS

  • Technology Analysis
    • (Exhibit: Data Table: Name of technology and details)
  • Pricing Analysis
    • (Exhibit: Data Table: Name of technology and pricing details)
  • Supply Chain Analysis
    • (Exhibit: Detailed Supply Chain Presentation)
  • Value Chain Analysis
    • (Exhibit: Detailed Value Chain Presentation)
  • Ecosystem Of the Market
    • Exhibit: Parent Market Ecosystem Market Analysis
    • Exhibit: Market Characteristics of Parent Market
  • IP Analysis
    • (Exhibit: Data Table: Name of product/technology, patents filed, inventor/company name, acquiring firm)
  • Trade Analysis
    • (Exhibit: Data Table: Import and Export data details)
  • Startup Analysis
    • (Exhibit: Data Table: Emerging startups details)
  • Raw Material Analysis
    • (Exhibit: Data Table: Mapping of key raw materials)
  • Innovation Matrix
    • (Exhibit: Positioning Matrix: Mapping of new and existing technologies)
  • Pipeline product Analysis
    • (Exhibit: Data Table: Name of companies and pipeline products, regional mapping)
  • Macroeconomic Indicators

COVID IMPACT

  • Introduction
  • Impact On Economy—scenario Assessment
    • Exhibit: Data on GDP - Year-over-year growth 2016-2022 (%)
  • Revised Market Size
    • Exhibit: Data Table on Global Lump Breakers Market size and forecast 2021-2027 ($ million)
  • Impact Of COVID On Key Segments
    • Exhibit: Data Table on Segment Market size and forecast 2021-2027 ($ million)
  • COVID Strategies By Company
    • Exhibit: Analysis on key strategies adopted by companies

MARKET DYNAMICS & OUTLOOK

  • Market Dynamics
    • Exhibit: Impact analysis of DROC, 2021
      • Drivers
      • Opportunities
      • Restraints
      • Challenges
  • Regulatory Landscape
    • Exhibit: Data Table on regulation from different region
  • SWOT Analysis
  • Porters Analysis
    • Competitive rivalry
      • Exhibit: Competitive rivalry Impact of key factors, 2021
    • Threat of substitute products
      • Exhibit: Threat of Substitute Products Impact of key factors, 2021
    • Bargaining power of buyers
      • Exhibit: buyers bargaining power Impact of key factors, 2021
    • Threat of new entrants
      • Exhibit: Threat of new entrants Impact of key factors, 2021
    • Bargaining power of suppliers
      • Exhibit: Threat of suppliers bargaining power Impact of key factors, 2021
  • Skyquest special insights on future disruptions
    • Political Impact
    • Economic impact
    • Social Impact
    • Technical Impact
    • Environmental Impact
    • Legal Impact

Market Size by Region

  • Chart on Market share by geography 2021-2027 (%)
  • Data Table on Market share by geography 2021-2027(%)
  • North America
    • Chart on Market share by country 2021-2027 (%)
    • Data Table on Market share by country 2021-2027(%)
    • USA
      • Exhibit: Chart on Market share 2021-2027 (%)
      • Exhibit: Market size and forecast 2021-2027 ($ million)
    • Canada
      • Exhibit: Chart on Market share 2021-2027 (%)
      • Exhibit: Market size and forecast 2021-2027 ($ million)
  • Europe
    • Chart on Market share by country 2021-2027 (%)
    • Data Table on Market share by country 2021-2027(%)
    • Germany
      • Exhibit: Chart on Market share 2021-2027 (%)
      • Exhibit: Market size and forecast 2021-2027 ($ million)
    • Spain
      • Exhibit: Chart on Market share 2021-2027 (%)
      • Exhibit: Market size and forecast 2021-2027 ($ million)
    • France
      • Exhibit: Chart on Market share 2021-2027 (%)
      • Exhibit: Market size and forecast 2021-2027 ($ million)
    • UK
      • Exhibit: Chart on Market share 2021-2027 (%)
      • Exhibit: Market size and forecast 2021-2027 ($ million)
    • Rest of Europe
      • Exhibit: Chart on Market share 2021-2027 (%)
      • Exhibit: Market size and forecast 2021-2027 ($ million)
  • Asia Pacific
    • Chart on Market share by country 2021-2027 (%)
    • Data Table on Market share by country 2021-2027(%)
    • China
      • Exhibit: Chart on Market share 2021-2027 (%)
      • Exhibit: Market size and forecast 2021-2027 ($ million)
    • India
      • Exhibit: Chart on Market share 2021-2027 (%)
      • Exhibit: Market size and forecast 2021-2027 ($ million)
    • Japan
      • Exhibit: Chart on Market share 2021-2027 (%)
      • Exhibit: Market size and forecast 2021-2027 ($ million)
    • South Korea
      • Exhibit: Chart on Market share 2021-2027 (%)
      • Exhibit: Market size and forecast 2021-2027 ($ million)
    • Rest of Asia Pacific
      • Exhibit: Chart on Market share 2021-2027 (%)
      • Exhibit: Market size and forecast 2021-2027 ($ million)
  • Latin America
    • Chart on Market share by country 2021-2027 (%)
    • Data Table on Market share by country 2021-2027(%)
    • Brazil
      • Exhibit: Chart on Market share 2021-2027 (%)
      • Exhibit: Market size and forecast 2021-2027 ($ million)
    • Rest of South America
      • Exhibit: Chart on Market share 2021-2027 (%)
      • Exhibit: Market size and forecast 2021-2027 ($ million)
  • Middle East & Africa (MEA)
    • Chart on Market share by country 2021-2027 (%)
    • Data Table on Market share by country 2021-2027(%)
    • GCC Countries
      • Exhibit: Chart on Market share 2021-2027 (%)
      • Exhibit: Market size and forecast 2021-2027 ($ million)
    • South Africa
      • Exhibit: Chart on Market share 2021-2027 (%)
      • Exhibit: Market size and forecast 2021-2027 ($ million)
    • Rest of MEA
      • Exhibit: Chart on Market share 2021-2027 (%)
      • Exhibit: Market size and forecast 2021-2027 ($ million)

KEY COMPANY PROFILES

  • Competitive Landscape
    • Total number of companies covered
      • Exhibit: companies covered in the report, 2021
    • Top companies market positioning
      • Exhibit: company positioning matrix, 2021
    • Top companies market Share
      • Exhibit: Pie chart analysis on company market share, 2021(%)

Methodology

For the Global Lump Breakers Market, our research methodology involved a mixture of primary and secondary data sources. Key steps involved in the research process are listed below:

1. Information Procurement: This stage involved the procurement of Market data or related information via primary and secondary sources. The various secondary sources used included various company websites, annual reports, trade databases, and paid databases such as Hoover's, Bloomberg Business, Factiva, and Avention. Our team did 45 primary interactions Globally which included several stakeholders such as manufacturers, customers, key opinion leaders, etc. Overall, information procurement was one of the most extensive stages in our research process.

2. Information Analysis: This step involved triangulation of data through bottom-up and top-down approaches to estimate and validate the total size and future estimate of the Global Lump Breakers Market.

3. Report Formulation: The final step entailed the placement of data points in appropriate Market spaces in an attempt to deduce viable conclusions.

4. Validation & Publishing: Validation is the most important step in the process. Validation & re-validation via an intricately designed process helped us finalize data points to be used for final calculations. The final Market estimates and forecasts were then aligned and sent to our panel of industry experts for validation of data. Once the validation was done the report was sent to our Quality Assurance team to ensure adherence to style guides, consistency & design.

Analyst Support

Customization Options

With the given market data, our dedicated team of analysts can offer you the following customization options are available for the Global Lump Breakers Market:

Product Analysis: Product matrix, which offers a detailed comparison of the product portfolio of companies.

Regional Analysis: Further analysis of the Global Lump Breakers Market for additional countries.

Competitive Analysis: Detailed analysis and profiling of additional Market players & comparative analysis of competitive products.

Go to Market Strategy: Find the high-growth channels to invest your marketing efforts and increase your customer base.

Innovation Mapping: Identify racial solutions and innovation, connected to deep ecosystems of innovators, start-ups, academics, and strategic partners.

Category Intelligence: Customized intelligence that is relevant to their supply Markets will enable them to make smarter sourcing decisions and improve their category management.

Public Company Transcript Analysis: To improve the investment performance by generating new alpha and making better-informed decisions.

Social Media Listening: To analyze the conversations and trends happening not just around your brand, but around your industry as a whole, and use those insights to make better Marketing decisions.

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FAQs

Global Lump Breakers Market size was valued at USD 301.99 million in 2022 and is poised to grow from USD 319.20 million in 2023 to USD 497.36 million by 2031, at a CAGR of 5.7 % during the forecast period (2024-2031).

Global Lump Breakers Market is highly competitive, with several large and small players competing for market share. The market is characterized by a large number of players offering lump breakers across various industries, including food and beverage, pharmaceuticals, chemicals, and construction. The major players in the market are investing heavily in research and development to introduce innovative and efficient lump breakers that can cater to the specific needs of various industries. They are also expanding their product portfolios by introducing new models of lump breakers with improved features and functionalities. In addition to product innovation, companies are also focusing on partnerships, collaborations, and acquisitions to expand their market presence and gain a competitive edge. For instance, in January 2022, Franklin Miller Inc. acquired a UK-based company, Solids Handling, and Processing Association, to expand its business in the UK and Europe. 'Munson Machinery Company, Inc. (US)', 'Franklin Miller Inc. (US)', 'Prater Industries, Inc. (US)', 'Carrier Vibrating Equipment, Inc. (US)', 'Stedman Machine Company (US)', 'FLSmidth A/S (Denmark)', 'Schutte Hammermill (US)', 'Munro & Sons (Engineering) Ltd. (UK)', 'Kason Corporation (US)', 'Carrier Process Equipment Group, Inc. (US)', 'Atlantic Coast Crushers, Inc. (US)', 'Wyssmont Company, Inc. (US)', 'EDEM (UK)', 'Dinnissen BV (Netherlands)', 'Eriez Manufacturing Co. (US)', 'Metso Outotec Corporation (Finland)', 'Kuhn Special Steel North America, Inc. (US)', 'Hosokawa Micron Powder Systems (US)', 'Bepex International LLC (US)', 'AZO GmbH + Co. KG (Germany)'

The global lump breakers market is being driven by the increasing demand for efficient and cost-effective machinery across various industries. As companies are looking to optimize their processes and reduce waste, they are turning to lump breakers as a way to break down materials into smaller, more manageable pieces.

Adoption of Automation: The adoption of automation is a major trend in the lump breakers market. Automated lump breakers can improve efficiency, productivity, and safety, while also reducing labor costs.

North America holds a significant share of the lump breakers market, driven by the presence of several key players and the strong demand for advanced machinery in the region. The region is home to some of the world's largest mining companies, which have a high demand for efficient lump breakers to break down large quantities of materials. In addition, the region is experiencing a growing demand for advanced technologies and machinery, especially in the food and beverage industry. The increasing adoption of automation and IoT technologies in the manufacturing sector is also driving the growth of the lump breakers market in North America.

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