Aircraft Gears Market
Report ID: SQMIG20A2453
Report ID: SQMIG20A2453
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Report ID:
SQMIG20A2453 |
Region:
Global |
Published Date: January, 2026
Pages:
184
|Tables:
91
|Figures:
71
Global Aircraft Gears Market size was valued at USD 359.05 Million in 2024 and is poised to grow from USD 377.72 Million in 2025 to USD 566.62 Million by 2033, growing at a CAGR of 5.2% during the forecast period (2026–2033).
The global aircraft gears market growth is driven rapidly due to multiple factors including, a growth in global air travel, rapid fleet modernization, and acceleration in technological development in the aerospace manufacturing sector. The regional and international air travel growth in passengers and cargo is propelling demand for new aircraft, which require modern gear systems, a critical enabling component in optimizing engines, APU systems, and flight control systems. The number of airlines and military customers alike are valued high performance lightweight gears that were also delivered durable enough to provide improved reliability, safety, and cost, particularly on long-haul routes and in fleets with heavy utilization. The significant trend to lightweight materials combined with advancements in precision manufacturing processes such as additive manufacturing, gives engineers more opportunities to manufacture higher strength and lighter gears - and improve fuel efficiency and enhanced sustainability. Federal emissions regulations globally are forcing airlines to renew their aging fleets, replacing older aircraft with new, cleaner, better performing aircraft, while these new aircraft further increase the new gear installations. Meanwhile, the aftermarket side of the aircraft gears market is continuing in growth, as airlines are placing more focus on their aging fleets that must more frequently replace and/or repair the gearbox and gear system components. Unmanned aerial vehicles (UAVs) have also produced significant growth in the aircraft gears market's commercialisation.
How Advancements in Material Science are Contributing to the Market Growth?
The advancements in composite materials, have significantly improved and provided operational reliability, and durability for aircraft landing gears. For example, UAVOS Inc. developed and flight tested a leaf-spring main landing gear with aircraft prepreg carbon material yielding a significant weight reduction and improved performance of 50% over the steel found in current campers. The breakthrough innovative materials and manufacturing represent not just performance gains but also economic advantage for aeronautics with regard to maintenance and safety. Major players in the market like Safran Landing Systems, have recognized this too by creating landing gear solutions employing high-strength steels, and composite alloys in landing gear solutions for some of the world's leading aircraft platforms.
Market snapshot - 2026-2033
Global Market Size
USD 341.3 million
Largest Segment
Landing Gear Systems
Fastest Growth
Engine Components
Growth Rate
5.2% CAGR
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Global Aircraft Gears Market is segmented by Type, Platform, Application, End User and region. Based on Type, the market is segmented into Spur Gears, Bevel Gears, Helical Gears, Rack and Pinion Gear and Others. Based on Platform, the market is segmented into Commercial Aviation and Military Aviation. Based on Application, the market is segmented into Auxiliary Power Unit, Actuators, Pumps, Air Conditioning Compressors and Others. Based on End User, the market is segmented into Original Equipment Manufacturer (OEM) and Aftermarket. Based on region, the market is segmented into North America, Europe, Asia Pacific, Latin America and Middle East & Africa.
As per the 2024 global aircraft gears market analysis, among the types of gears, spur gears remain by far the most common type by segment, as they are known for simplicity, reliability, and efficient power transfer of engine, actuator, and gearbox functions within both commercial and military aircraft. Spur gears are very frequently used because they have a straight-toothed design that is easy to manufacture, and this design is appropriate for high-load and low-speed applications that are often seen in aircraft system applications. The volume in which spur gears are used for original equipment manufacturer and aftermarket servicing solidifies their dominant market share since both airlines and maintenance service providers want an effective answer that continues to perform and maintain the lowest maintenance possible.
The fastest growing segment by type is now helical gears, which are showing very good growth because they are growing in preference to smooth and quiet operation as well as better bearing capacity in advanced aircraft systems than spur gears provide. Helical gears have slanted teeth yielding better engaging with power mechanical devices and lower vibration at high speeds, such as those experienced in next-generation aircraft propulsion and control systems. Manufacturers are spending considerably more in modern engine propulsion systems and flight control systems. In this context, new technological upgrade opportunities based on lightweight but high-precision gears derive a considerable advantage in helical gears.
Based on the 2024 global aircraft gears market forecast, the largest segment of the airplane gearing systems market is landing gear systems. Landing gear is not only for the aircraft operator but is crucial to airworthiness regulations. Landing gear has multiple gear systems and requires a lot of repairs, replacements, and upgrades over the life cycle of an airplane, so much so that airlines will invest heavily in advanced landing gear options because the airlines view it is their fiduciary responsibility to maximize safety and reduce downtime. It is not only the critical maintenance segment for the airlines, but this segment is the primary focus for worldwide investment in aircraft maintenance.
The fastest growing application segment is engine components. This growth is driven by growing demands for better fuel efficiency, better performance and greater engine life. Aircraft engines use very sophisticated gears to meet and exceed the requirements of operation pulse, load, and consistent high precision output. As airlines transition from older engines to newer airplanes with next-generation propulsion systems, the engine component segment gears and systems will experience tremendous advancements driven by the R&D in airlines and aerospace industries.
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As per the aircraft gears market regional analysis, North America remains the dominant region of the aircraft gears market, as they have a developed industrial infrastructure and aviation ecosystem, combined with the presence of aerospace manufacturers OEMs, and robust civilian and military aviation budgets help support its position of dominance. The large adaptation of advanced technology, largest fleets of active aircraft, and the industry's large MRO sector are all important factors in maintaining this position of leadership. The on-going inspections of regulations and most stringent safety standards across the region promote upgrade and innovation throughout North America's aviation supply chain.
The United States is clearly the most dominant country in the aviation industry. A strong defence budget, presence of global aviation companies' headquarters such as Boeing, Lockheed Martin, Northrop Grumman, etc., the largest active military and commercial aircraft fleets all create high demand for the advancement gear systems. The continuous investment of capital in capability development, military modernization, and large-scale OEMs and aftermarket activity make the United States the core hub of the MAXIMUS in the equipment end. Strong technical capacitance and innovation from suppliers' networks keep performance and the competitive levels at high.
Canada is the fastest growing country because it has a strong aerospace sector, an increasing demand for commercial aviation, and active roles in international defence programs. Manufacturers in Canada are investing more in next generation aircraft, more advanced gear systems, and are developing more innovative MRO capabilities. The move towards sustainability and modernization in Canada is prompting purchases of fuel-efficient aircraft and upgrades of existing fleets. The Canadian government is also encouraging R&D spending and supporting strategic partnerships with aerospace leaders around the world.
Asia-Pacific is the fastest growing region due to quickly growing economies, rapidly increasing demand for air travel and government investments in aviation infrastructure such as airports. Expanding low-cost carrier operations and increasing demand for cargo transport is leading to high demand for new aircraft and replacement of gear systems. Countries in the region are improving their technological adoption and in-house manufacturing capabilities, with a new-found sense of responsibility towards the multigenerational supply chain. Fleet modernization is occurring in the region at a rapid pace, with favourable regulatory policies in place and an increase in foreign direct investments.
China held the largest aircraft gears market share in Asia Pacific, because of the size of its domestic aviation market and aggressively growing fleet expansion and burgeoning manufacturing base. A growing middle class and increased connectivity among its population propel commercial air travel, with the government further supporting the growth of its aerospace sector through favourable policies and investment. Major Chinese aerospace companies are ramping up production of aircraft and gear systems, in partnership with global OEMs. China’s ambitions in aerospace and the growing level of infrastructure development make it central to the dominance of aircraft gears in the Asia-Pacific.
The Indian Market is driven by expanding air travel, increased aircraft procurement, and supporting government programs and policies surrounding manufacturing, and manufacturing defence acquisitions for aircraft capabilities. The Indian aviation market continues to see double-digit growth in passenger traffic, which has so far caused the operator to modernize its fleet in both speciation and accessories to aftermarket services. With ongoing efforts to develop indigenous aerospace capabilities and to create new maintenance and repair infrastructure, as well as operating new fleets, these processes factor in growing domestic demand.
Europe is another major market, owing to advance development of the aerospace industry, commercial aviation capabilities and defence spending. The presence of global leaders, such as Airbus and Rolls-Royce illustrates the position of the region in the aircraft gears space. The focus on innovation, sustainability and replacement cycle associated with aircraft gears is copious in Europe and keeps the market for efficient and advanced designs for gear systems stable in Europe. The regulatory framework in Europe applies to aviation safety and efficiency and has instituted a framework that lends itself to more of an upgrade.
Germany is by far the most dominant country in Europe due to the balance of a well-developed manufacturing base and a range of resources for aerospace engineering capabilities. Germany has many large and small key aerospace businesses and suppliers who are heavily involved in production of aircraft gears and components. There has been targeted investment toward research and development in equipment production and Germany has pipeline industrial capacity for aircraft gears production which is enhanced with aftermarket demand from military and commercial aviation. The manufacture of products and precision engineering in Germany helps reinforce a stronger hold in aircraft gears production.
France is the fastest growing market in Europe, as it has benefited from aircraft production levels, accompanying modernization initiatives, and production levels associated with the significant number of suppliers that are headquartered in France. France provides a considerably stronger synergies benefit from new aircraft programs and modifications to the existing installed fleets. France's defence forces continue to looking for new and improved gear systems that drive demand from the domestic military sector. Additional government support has increased the domestic aerospace components exports that are further spurring growth
The U.K. market is driven by a strong aerospace industry, and concentration of very good key manufacturers and highly innovative technology developers. The United Kingdom houses many high-performance aeronautic companies are involved in the design, manufacture, and maintenance of many aircraft systems that have significant applications in both commercial and military aviation. The U.K. aeronautics industry variables such as advancements in lightweight materials, digital manufacturing, and precision engineering continues to looking for advanced gear solutions to apply and relate to aircraft designs.
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Increasing Production of Commercial and Military Aircraft
Advancements in Material and Manufacturing Technologies
Complex Design and Integration of Advanced Materials
Material Supply Chain Vulnerabilities
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The market for aircraft gears has a competitive landscape that is primarily occupied by established aerospace OEMs and specialized gear makers. The most significant competitors leverage innovation, quality, and the capacity to build on their aftermarket services business as the number of aircraft delivered continues to rise and technology develops. Innovation is focused on precision machining, modern fabrication of lightweight materials, and digital technologies which are ever-growing in the aviation sector. Additionally, companies are pouring money into all-time highs in R&D, forming strategic relationships, and acquiring companies to develop their product base and global footprint. Competitors can also expect to be capitalizing on a growing demand for fuel-efficient and reliable aircraft, along with major militaries around the world continuing to modernize fleets. Compound this with aftermarket services and full MRO contracts as airlines add aircraft fleets but fleets will only grow older which can only mean larger and lucrative aftermarket services and MRO contracts.
SkyQuest’s ABIRAW (Advanced Business Intelligence, Research & Analysis Wing) is our Business Information Services team that Collects, Collates, Correlates, and Analyses the Data collected by means of Primary Exploratory Research backed by robust Secondary Desk research.
As per SkyQuest analysis, the aircraft gears industry is projected to grow steadily due to strong demand from the commercial aviation sector for expansion and from modernization programs in the military. It is evident based on an assessment of air-passenger traffic and cargo traffic around the world is higher than it was pracademic and is anticipated to keep increasing. There is an ongoing need to produce new aircraft to add capacity to industry operations and to renew fleets. Each new aircraft, and when necessary, fleet renewal, sales require advanced gear systems to improve performance and safety. In addition, emerging technologies, such as lightweight materials, additive manufacturing, and digital maintenance solutions have transformed the way designs and aftermarket solutions are moving to supply and aftermarket service, respectively, providing new solutions to improve efficiency and/or reduce costs. North America currently leads the way with a well-established aerospace manufacturing ecosystem and strong defence spending, and Asia-Pacific is projected to emerge as the fastest growing region in the world as air traffic and aircraft build rates are forecasted to grow the greatest rate from a low base. Leading OEMs and specialized manufacturers are investing heavily in R&D to secure a greater share of the market, as too are looking to collaborate through strategic partnerships to quality the value proposition of their offering in light of changing industry standards, in particular related to sustainability.
| Report Metric | Details |
|---|---|
| Market size value in 2024 | USD 359.05 Million |
| Market size value in 2033 | USD 566.62 Million |
| Growth Rate | 5.2% |
| Base year | 2024 |
| Forecast period | 2026-2033 |
| Forecast Unit (Value) | USD Million |
| Segments covered |
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| Regions covered | North America (US, Canada), Europe (Germany, France, United Kingdom, Italy, Spain, Rest of Europe), Asia Pacific (China, India, Japan, Rest of Asia-Pacific), Latin America (Brazil, Rest of Latin America), Middle East & Africa (South Africa, GCC Countries, Rest of MEA) |
| Companies covered |
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| Customization scope | Free report customization with purchase. Customization includes:-
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Table Of Content
Executive Summary
Market overview
Parent Market Analysis
Market overview
Market size
KEY MARKET INSIGHTS
COVID IMPACT
MARKET DYNAMICS & OUTLOOK
Market Size by Region
KEY COMPANY PROFILES
Methodology
For the Aircraft Gears Market, our research methodology involved a mixture of primary and secondary data sources. Key steps involved in the research process are listed below:
1. Information Procurement: This stage involved the procurement of Market data or related information via primary and secondary sources. The various secondary sources used included various company websites, annual reports, trade databases, and paid databases such as Hoover's, Bloomberg Business, Factiva, and Avention. Our team did 45 primary interactions Globally which included several stakeholders such as manufacturers, customers, key opinion leaders, etc. Overall, information procurement was one of the most extensive stages in our research process.
2. Information Analysis: This step involved triangulation of data through bottom-up and top-down approaches to estimate and validate the total size and future estimate of the Aircraft Gears Market.
3. Report Formulation: The final step entailed the placement of data points in appropriate Market spaces in an attempt to deduce viable conclusions.
4. Validation & Publishing: Validation is the most important step in the process. Validation & re-validation via an intricately designed process helped us finalize data points to be used for final calculations. The final Market estimates and forecasts were then aligned and sent to our panel of industry experts for validation of data. Once the validation was done the report was sent to our Quality Assurance team to ensure adherence to style guides, consistency & design.
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With the given market data, our dedicated team of analysts can offer you the following customization options are available for the Aircraft Gears Market:
Product Analysis: Product matrix, which offers a detailed comparison of the product portfolio of companies.
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