Automotive Engine Encapsulation Market Size, Share, and Growth Analysis

Global Automotive Engine Encapsulation Market

Automotive Engine Encapsulation Market By Material (Polyamide, Polypropylene), By Fuel Type (Gasoline, Diesel), By Product (Engine-mounted, Body-mounted), By Region -Industry Forecast 2024-2032


Report ID: SQMIG25A2121 | Region: Global | Published Date: February, 2025
Pages: 223 |Tables: 62 |Figures: 75

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Automotive Engine Encapsulation Market Insights

Global Automotive Engine Encapsulation Market size was valued at USD 5.9 billion in 2023 and is poised to grow from USD 6.27 billion in 2024 to USD 10.22 billion by 2032, growing at a CAGR of 6.3% during the forecast period (2025-2032). 

The demand for automobile engine encapsulation is predicted to rise throughout the forecast period due to many benefits, such as lower CO2 emissions and less airborne noise. Engine encapsulation was formerly only available in luxury automobiles, but this feature is increasingly being offered in lower-end vehicles as well to fulfill the rigorous noise emission standards. Engine encapsulation improves vehicle fuel efficiency by allowing the engine and oils and lubricants to reach a higher beginning temperature, which is why most manufacturers include it in their cars. One of the major challenges faced by the market includes the price volatility of product materials, which is subject to fluctuation according to demand and supply.

The key factor driving the automotive engine encapsulation market will be stringent government pollution management regulations throughout the forecast period. The importance of automobile engine encapsulation will expand as governments worldwide establish stricter pollution standards and plan to set even higher emissions restrictions over the coming years.

The automotive engine encapsulation is a method in which the engine of the vehicle is shielded to provide better thermal and acoustic insulation. This shield forms a thermoplastic casing which helps in reducing the engine noise and enhances the thermal efficiency of the vehicle. The engine encapsulation also increases fuel consumption as well as controlling the carbon dioxide emission of the automobile.

Market snapshot - 2025-2032

Global Market Size

USD 5.9 billion

Largest Segment

Gasoline

Fastest Growth

Diesel

Growth Rate

6.3% CAGR

Global Automotive Engine Encapsulation Market ($ Bn)
Country Share for Asia Pacific Region (%)

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Automotive Engine Encapsulation Market Segments Analysis

Global Automotive Engine Encapsulation Market is segmented by Fuel Type, Material, Product Type, Vehicle Class and region. Based on Fuel Type, the market is segmented into Gasoline and Diesel. Based on Material, the market is segmented into Carbon Fiber, Polyurethane, Polypropylene, Polyamide and Glasswool. Based on Product Type, the market is segmented into Engine Mounted and Body Mounted. Based on Vehicle Class, the market is segmented into Economic, Mid-Priced and Luxury. Based on region, the market is segmented into North America, Europe, Asia Pacific, Latin America and Middle East & Africa.  

Analysis by Material

As per the automotive engine encapsulation market outlook, polyamide segment is dominating. In 2023, the polyamide segment led the market with the largest revenue share of more than 32%. Polyamide (PA), commonly known as nylon, is an important automotive plastic for engine encapsulation that offers versatile properties and robust performance. Polyamide is widely used in several under hood components manufacturing including engine encapsulation. It is used in various automotive components as polyamide offers exceptional strength, resistance to abrasion and durability making it ideal for intake manifolds and engine covers.

The polypropylene segment is expected to grow at a significant CAGR over the forecast period. It offers corrosion resistance and chemical degradation, making it an ideal component for automotive engine encapsulation. Polypropylene is a relatively inexpensive thermoplastic material compared to alternatives like carbon fiber. Polypropylene-based engine encapsulation assists automakers in achieving regulatory criteria for vehicle performance, emissions, and safety standards. Polypropylene is highly valued in the automotive engine encapsulation market for its thermal resistance and insulating properties. Furthermore, the abundant supply of polypropylene and scalability for mass production is expected to boost the demand for engine encapsulation.

Analysis by Fuel Type

As per automotive engine encapsulation market analysis, the gasoline segment led the market in 2023 by accounting for a substantial revenue share in the overall market, attributable to the huge volume of sales and manufacture of gasoline engines globally. The rising shift in fuel economy is likely to push automotive manufacturers to enhance their gasoline engines by implementing engine encapsulation. As engine encapsulation reduces the engine noise and vibrations, providing a quieter and more comfortable driving experience. Encapsulation technology helps manufacturers improve environmental sustainability by increasing fuel efficiency and decreasing emissions. Moreover, advanced materials and manufacturing processes enable lighter, stronger, and more efficient encapsulation designs, resulting in increased acceptance in the gasoline segment.

The diesel segment plays an important role in the automotive engine encapsulation market due to the unique thermal and acoustic challenges posed by diesel engines. Diesel engines generally operate at higher temperatures than their gasoline counterparts. This necessitates a more efficient thermal management system to prevent overheating of the engine and ensure optimal performance. The engine coolant helps maintain the required engine temperature by providing insulation and heat transfer. In addition, diesel engines generate a lot of noise and vibration due to high pressure, thus necessitating the use of advanced noise reduction technologies. Engine insulation materials such as foam and composite are used to absorb sound and vibration, thereby enhancing the driving experience.

Global Automotive Engine Encapsulation Market By Fuel Type (%)

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Automotive Engine Encapsulation Market Regional Insights

Asia Pacific dominated the automotive engine encapsulation market with a revenue share of 45.78% in 2023. This growth is attributed to the rapid economic expansion which led to a rise in disposable income and automobile ownership. The automotive engine encapsulation market in China held a significant share in the Asia Pacific region. The market is anticipated to register at the fastest CAGR of 5.6% during the forecast period. The growth in the production of automotive, owing to the presence of several key manufacturers, along with a shift towards sustainability is expected to create demand for engine encapsulation in the industry.

As per the automotive engine encapsulation market analysis, North America accounted for the largest revenue share of 17.4% in 2023. Engine encapsulation is critical for improving aerodynamics, lowering drag, and optimizing thermal management, all of which contribute to increased fuel economy and compliance with fuel efficiency standards. In addition, increasing emphasis on improving fuel efficiency across the region is expected to fuel the demand for engine encapsulation in automobiles. The automotive engine encapsulation market in U.S. is expected to grow at the fastest CAGR over the forecast period, due to the presence of incentives and support programs to promote the use of ecologically friendly technologies, such as engine encapsulation.

Global Automotive Engine Encapsulation Market By Geography
  • Largest
  • Fastest

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Automotive Engine Encapsulation Market Dynamics

Automotive Engine Encapsulation Market Drivers

Growing Demand for Thermal Management in High-Speed Vehicles

  • The growing requirement for thermal management in cars operating at high speeds has been a primary driver for the automotive engine encapsulation market, which is likely to continue to grow. The increased focus of automakers and governments in several countries on improving vehicle engine efficiency has led to downsizing engines as well as increased research.

Stringent Emissions and Noise Regulations

  • The increasing adoption of stringent environmental and noise regulations worldwide is a major driver for the automotive engine encapsulation market. Governments are imposing tighter emissions standards to combat air pollution, which requires automakers to enhance thermal efficiency and noise insulation of their vehicles. Engine encapsulation plays a critical role in reducing engine noise and vibrations, ensuring that vehicles meet regulatory noise limits, particularly in urban areas.

Automotive Engine Encapsulation Market Restraints

Challenges in Recycling and Sustainability

  • As the automotive industry increasingly focuses on sustainability, the challenge of recycling engine encapsulation materials is becoming more pronounced. Many of the materials used in engine encapsulation, such as certain plastics, foams, and composites, are not easily recyclable or biodegradable. This raises concerns about the environmental impact of these materials at the end of the vehicle's lifecycle. Automakers are under increasing pressure from regulators and consumers to adopt more eco-friendly and recyclable solutions.

Limited Standardization Across Different Vehicle Models

  • A restraint in the automotive engine encapsulation market is the lack of standardization in designs and materials across different vehicle models and manufacturers. Automakers often need customized solutions, which increases the complexity of mass production and raises costs due to the variety of engine configurations, sizes, and vehicle types. The absence of universal standards for engine encapsulation means that manufacturers must develop tailored solutions for each model, making it more difficult to scale production efficiently.

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Automotive Engine Encapsulation Market Competitive Landscape

The competitive landscape in the automotive engine encapsulation industry is highly dynamic, with many key players and suppliers offering innovative solutions for engine thermal and noise management. Valeo, Autoneum, Continental AG, 3M lead the market, providing a wide range of encapsulation materials and systems designed to meet the specific needs of modern automotive powertrains. These companies focus on integrating advanced acoustic and thermal insulation solutions that align with the industry's push toward improved fuel efficiency and reduced emissions.

Top Players in Automotive Engine Encapsulation Market

  • Continental AG (Germany)
  • Robert Bosch GmbH (Germany) 
  • Denso Corporation (Japan) 
  • Mahle GmbH (Germany) 
  • BorgWarner Inc. (US) 
  • Valeo SA (France) 
  • DuPont de Nemours, Inc. (US) 
  • Dana Incorporated (US) 
  • BASF SE (Germany) 
  • Mitsui Chemicals, Inc. (Japan) 
  • LyondellBasell Industries N.V. (Netherlands) 
  • Saint-Gobain S.A. (France) 
  • Owens Corning (US) 
  • Magna International Inc. (Canada) 
  • Freudenberg Group (Germany) 
  • Nippon Sheet Glass Co., Ltd. (Japan) 
  • Johnson Matthey PLC (UK) 
  • Sumitomo Chemical Co., Ltd. (Japan) 
  • 3M Company (US)

Automotive Engine Encapsulation Market Recent Developments

  • In March 2023, BASF SE, a German chemical company, launched its new Akutherm engine encapsulation system. The system is designed to reduce noise and vibration in engines and improve fuel efficiency.
  • In February 2023, Autoneum Holding AG, a Swiss automotive supplier, acquired Trocellen Automotive, a French manufacturer of lightweight insulation materials. The acquisition will help Autoneum expand its product portfolio and strengthen its position in the automotive engine encapsulation market.
  • In January 2023, Roechling Group, a leading provider of lightweight solutions, announced the launch of its new engine encapsulation system for electric vehicles. The system is designed to improve the thermal management of electric vehicles and extend their battery life.

Automotive Engine Encapsulation Key Market Trends

Automotive Engine Encapsulation Market SkyQuest Analysis

SkyQuest's ABIRAW (Advanced Business Intelligence, Research & Analysis Wing) is our Business Information Services team that Collects, Collates, Correlates, and Analyses the Data collected by means of Primary Exploratory Research backed by robust Secondary Desk research.

According to SkyQuest analysis, the rising environmental awareness among consumers is expected to propel the demand for vehicles with lesser emissions, thus boosting the market growth. Moreover, the rise in stringent fuel efficiency and emission regulations to reduce carbon emissions and combat climate change across the country is expected to create demand for engine encapsulation across the automotive engine encapsulation industry. Companies are pursuing regional expansion strategies through market entry into the new geographic areas, forming partnerships with local distributors, and customizing products to align with encapsulation needs in each region. The high volume of sales and production of passenger cars, especially in regions such as Asia Pacific and Europe, is propelling the growth of the market.

Report Metric Details
Market size value in 2023 USD 5.9 billion
Market size value in 2032 USD 10.22 billion
Growth Rate 6.3%
Base year 2024
Forecast period 2025-2032
Forecast Unit (Value) USD Billion
Segments covered
  • Fuel Type
    • Gasoline, Diesel
  • Material
    • Carbon Fiber, Polyurethane, Polypropylene, Polyamide, Glasswool
  • Product Type
    • Engine Mounted, Body Mounted
  • Vehicle Class
    • Economic, Mid-Priced, Luxury
Regions covered North America (US, Canada), Europe (Germany, France, United Kingdom, Italy, Spain, Rest of Europe), Asia Pacific (China, India, Japan, Rest of Asia-Pacific), Latin America (Brazil, Rest of Latin America), Middle East & Africa (South Africa, GCC Countries, Rest of MEA)
Companies covered
  • Continental AG (Germany)
  • Robert Bosch GmbH (Germany) 
  • Denso Corporation (Japan) 
  • Mahle GmbH (Germany) 
  • BorgWarner Inc. (US) 
  • Valeo SA (France) 
  • DuPont de Nemours, Inc. (US) 
  • Dana Incorporated (US) 
  • BASF SE (Germany) 
  • Mitsui Chemicals, Inc. (Japan) 
  • LyondellBasell Industries N.V. (Netherlands) 
  • Saint-Gobain S.A. (France) 
  • Owens Corning (US) 
  • Magna International Inc. (Canada) 
  • Freudenberg Group (Germany) 
  • Nippon Sheet Glass Co., Ltd. (Japan) 
  • Johnson Matthey PLC (UK) 
  • Sumitomo Chemical Co., Ltd. (Japan) 
  • 3M Company (US)
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Table Of Content

Executive Summary

Market overview

  • Exhibit: Executive Summary – Chart on Market Overview
  • Exhibit: Executive Summary – Data Table on Market Overview
  • Exhibit: Executive Summary – Chart on Automotive Engine Encapsulation Market Characteristics
  • Exhibit: Executive Summary – Chart on Market by Geography
  • Exhibit: Executive Summary – Chart on Market Segmentation
  • Exhibit: Executive Summary – Chart on Incremental Growth
  • Exhibit: Executive Summary – Data Table on Incremental Growth
  • Exhibit: Executive Summary – Chart on Vendor Market Positioning

Parent Market Analysis

Market overview

Market size

  • Market Dynamics
    • Exhibit: Impact analysis of DROC, 2021
      • Drivers
      • Opportunities
      • Restraints
      • Challenges
  • SWOT Analysis

KEY MARKET INSIGHTS

  • Technology Analysis
    • (Exhibit: Data Table: Name of technology and details)
  • Pricing Analysis
    • (Exhibit: Data Table: Name of technology and pricing details)
  • Supply Chain Analysis
    • (Exhibit: Detailed Supply Chain Presentation)
  • Value Chain Analysis
    • (Exhibit: Detailed Value Chain Presentation)
  • Ecosystem Of the Market
    • Exhibit: Parent Market Ecosystem Market Analysis
    • Exhibit: Market Characteristics of Parent Market
  • IP Analysis
    • (Exhibit: Data Table: Name of product/technology, patents filed, inventor/company name, acquiring firm)
  • Trade Analysis
    • (Exhibit: Data Table: Import and Export data details)
  • Startup Analysis
    • (Exhibit: Data Table: Emerging startups details)
  • Raw Material Analysis
    • (Exhibit: Data Table: Mapping of key raw materials)
  • Innovation Matrix
    • (Exhibit: Positioning Matrix: Mapping of new and existing technologies)
  • Pipeline product Analysis
    • (Exhibit: Data Table: Name of companies and pipeline products, regional mapping)
  • Macroeconomic Indicators

COVID IMPACT

  • Introduction
  • Impact On Economy—scenario Assessment
    • Exhibit: Data on GDP - Year-over-year growth 2016-2022 (%)
  • Revised Market Size
    • Exhibit: Data Table on Automotive Engine Encapsulation Market size and forecast 2021-2027 ($ million)
  • Impact Of COVID On Key Segments
    • Exhibit: Data Table on Segment Market size and forecast 2021-2027 ($ million)
  • COVID Strategies By Company
    • Exhibit: Analysis on key strategies adopted by companies

MARKET DYNAMICS & OUTLOOK

  • Market Dynamics
    • Exhibit: Impact analysis of DROC, 2021
      • Drivers
      • Opportunities
      • Restraints
      • Challenges
  • Regulatory Landscape
    • Exhibit: Data Table on regulation from different region
  • SWOT Analysis
  • Porters Analysis
    • Competitive rivalry
      • Exhibit: Competitive rivalry Impact of key factors, 2021
    • Threat of substitute products
      • Exhibit: Threat of Substitute Products Impact of key factors, 2021
    • Bargaining power of buyers
      • Exhibit: buyers bargaining power Impact of key factors, 2021
    • Threat of new entrants
      • Exhibit: Threat of new entrants Impact of key factors, 2021
    • Bargaining power of suppliers
      • Exhibit: Threat of suppliers bargaining power Impact of key factors, 2021
  • Skyquest special insights on future disruptions
    • Political Impact
    • Economic impact
    • Social Impact
    • Technical Impact
    • Environmental Impact
    • Legal Impact

Market Size by Region

  • Chart on Market share by geography 2021-2027 (%)
  • Data Table on Market share by geography 2021-2027(%)
  • North America
    • Chart on Market share by country 2021-2027 (%)
    • Data Table on Market share by country 2021-2027(%)
    • USA
      • Exhibit: Chart on Market share 2021-2027 (%)
      • Exhibit: Market size and forecast 2021-2027 ($ million)
    • Canada
      • Exhibit: Chart on Market share 2021-2027 (%)
      • Exhibit: Market size and forecast 2021-2027 ($ million)
  • Europe
    • Chart on Market share by country 2021-2027 (%)
    • Data Table on Market share by country 2021-2027(%)
    • Germany
      • Exhibit: Chart on Market share 2021-2027 (%)
      • Exhibit: Market size and forecast 2021-2027 ($ million)
    • Spain
      • Exhibit: Chart on Market share 2021-2027 (%)
      • Exhibit: Market size and forecast 2021-2027 ($ million)
    • France
      • Exhibit: Chart on Market share 2021-2027 (%)
      • Exhibit: Market size and forecast 2021-2027 ($ million)
    • UK
      • Exhibit: Chart on Market share 2021-2027 (%)
      • Exhibit: Market size and forecast 2021-2027 ($ million)
    • Rest of Europe
      • Exhibit: Chart on Market share 2021-2027 (%)
      • Exhibit: Market size and forecast 2021-2027 ($ million)
  • Asia Pacific
    • Chart on Market share by country 2021-2027 (%)
    • Data Table on Market share by country 2021-2027(%)
    • China
      • Exhibit: Chart on Market share 2021-2027 (%)
      • Exhibit: Market size and forecast 2021-2027 ($ million)
    • India
      • Exhibit: Chart on Market share 2021-2027 (%)
      • Exhibit: Market size and forecast 2021-2027 ($ million)
    • Japan
      • Exhibit: Chart on Market share 2021-2027 (%)
      • Exhibit: Market size and forecast 2021-2027 ($ million)
    • South Korea
      • Exhibit: Chart on Market share 2021-2027 (%)
      • Exhibit: Market size and forecast 2021-2027 ($ million)
    • Rest of Asia Pacific
      • Exhibit: Chart on Market share 2021-2027 (%)
      • Exhibit: Market size and forecast 2021-2027 ($ million)
  • Latin America
    • Chart on Market share by country 2021-2027 (%)
    • Data Table on Market share by country 2021-2027(%)
    • Brazil
      • Exhibit: Chart on Market share 2021-2027 (%)
      • Exhibit: Market size and forecast 2021-2027 ($ million)
    • Rest of South America
      • Exhibit: Chart on Market share 2021-2027 (%)
      • Exhibit: Market size and forecast 2021-2027 ($ million)
  • Middle East & Africa (MEA)
    • Chart on Market share by country 2021-2027 (%)
    • Data Table on Market share by country 2021-2027(%)
    • GCC Countries
      • Exhibit: Chart on Market share 2021-2027 (%)
      • Exhibit: Market size and forecast 2021-2027 ($ million)
    • South Africa
      • Exhibit: Chart on Market share 2021-2027 (%)
      • Exhibit: Market size and forecast 2021-2027 ($ million)
    • Rest of MEA
      • Exhibit: Chart on Market share 2021-2027 (%)
      • Exhibit: Market size and forecast 2021-2027 ($ million)

KEY COMPANY PROFILES

  • Competitive Landscape
    • Total number of companies covered
      • Exhibit: companies covered in the report, 2021
    • Top companies market positioning
      • Exhibit: company positioning matrix, 2021
    • Top companies market Share
      • Exhibit: Pie chart analysis on company market share, 2021(%)

Methodology

For the Automotive Engine Encapsulation Market, our research methodology involved a mixture of primary and secondary data sources. Key steps involved in the research process are listed below:

1. Information Procurement: This stage involved the procurement of Market data or related information via primary and secondary sources. The various secondary sources used included various company websites, annual reports, trade databases, and paid databases such as Hoover's, Bloomberg Business, Factiva, and Avention. Our team did 45 primary interactions Globally which included several stakeholders such as manufacturers, customers, key opinion leaders, etc. Overall, information procurement was one of the most extensive stages in our research process.

2. Information Analysis: This step involved triangulation of data through bottom-up and top-down approaches to estimate and validate the total size and future estimate of the Automotive Engine Encapsulation Market.

3. Report Formulation: The final step entailed the placement of data points in appropriate Market spaces in an attempt to deduce viable conclusions.

4. Validation & Publishing: Validation is the most important step in the process. Validation & re-validation via an intricately designed process helped us finalize data points to be used for final calculations. The final Market estimates and forecasts were then aligned and sent to our panel of industry experts for validation of data. Once the validation was done the report was sent to our Quality Assurance team to ensure adherence to style guides, consistency & design.

Analyst Support

Customization Options

With the given market data, our dedicated team of analysts can offer you the following customization options are available for the Automotive Engine Encapsulation Market:

Product Analysis: Product matrix, which offers a detailed comparison of the product portfolio of companies.

Regional Analysis: Further analysis of the Automotive Engine Encapsulation Market for additional countries.

Competitive Analysis: Detailed analysis and profiling of additional Market players & comparative analysis of competitive products.

Go to Market Strategy: Find the high-growth channels to invest your marketing efforts and increase your customer base.

Innovation Mapping: Identify racial solutions and innovation, connected to deep ecosystems of innovators, start-ups, academics, and strategic partners.

Category Intelligence: Customized intelligence that is relevant to their supply Markets will enable them to make smarter sourcing decisions and improve their category management.

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FAQs

Automotive Engine Encapsulation Market size was valued at USD 5.59 Billion in 2023 and is poised to grow from USD 5.93 Billion in 2024 to USD 9.55 Billion by 2032, growing at a CAGR of 6.13% during the forecast period (2025-2032).

The competitive landscape in the automotive engine encapsulation industry is highly dynamic, with many key players and suppliers offering innovative solutions for engine thermal and noise management. Valeo, Autoneum, Continental AG, 3M lead the market, providing a wide range of encapsulation materials and systems designed to meet the specific needs of modern automotive powertrains. These companies focus on integrating advanced acoustic and thermal insulation solutions that align with the industry’s push toward improved fuel efficiency and reduced emissions.  'Continental AG (Germany)', 'Robert Bosch GmbH (Germany)', 'Denso Corporation (Japan)', 'Mahle GmbH (Germany)', 'BorgWarner Inc. (US)', 'Valeo SA (France)', 'Tenneco Inc. (US)', 'DuPont de Nemours, Inc. (US)', 'Dana Incorporated (US)', 'BASF SE (Germany)', 'Mitsui Chemicals, Inc. (Japan)', 'LyondellBasell Industries N.V. (Netherlands)', 'Saint-Gobain S.A. (France)', 'Owens Corning (US)', 'Magna International Inc. (Canada)', 'Freudenberg Group (Germany)', 'Nippon Sheet Glass Co., Ltd. (Japan)', 'Johnson Matthey PLC (UK)', 'Sumitomo Chemical Co., Ltd. (Japan)', '3M Company (US)'

The growing requirement for thermal management in cars operating at high speeds has been a primary driver for the automotive engine encapsulation market, which is likely to continue to grow. The increased focus of automakers and governments in several countries on improving vehicle engine efficiency has led to downsizing engines as well as increased research. 

Growing Adoption of Lightweight Materials for Fuel Efficiency: This trend is driven by the industry's push for better fuel efficiency, lower CO2 emissions, and the desire to meet increasingly stringent regulatory requirements. Another key trend in the automotive engine encapsulation market is the growing adoption of lightweight materials aimed at improving the fuel efficiency. Automakers are increasingly using lightweight composites, foams, and polymers in engine encapsulation to reduce the overall weight of vehicles.  

Asia Pacific dominated the automotive engine encapsulation market with a revenue share of 45.78% in 2023. This growth is attributed to the rapid economic expansion which led to a rise in disposable income and automobile ownership. The automotive engine encapsulation market in China held a significant share in the Asia Pacific region. The market is anticipated to register at the fastest CAGR of 5.6% during the forecast period. The growth in the production of automotive, owing to the presence of several key manufacturers, along with a shift towards sustainability is expected to create demand for engine encapsulation in the industry.

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Global Automotive Engine Encapsulation Market
Automotive Engine Encapsulation Market

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