Custom Procedure Packs Market Size

Global Custom Procedure Packs Market size was valued at USD 8.06 Billion in 2023 and is poised to grow from USD 8.53 Billion in 2024 to USD 13.41 Billion by 2032, growing at a CAGR of 5.82% in the forecast period (2025-2032).

As per SkyQuest's market study, there are over 145 million additional surgical procedures are needed in low-income and middle-income countries (LMICs) each year to save lives and prevent disability. Cumulatively, over 300 million procedures are undertaken worldwide each year, only 6% occur in the poorest countries, where over a third of the world's population lives. Low operative volumes are associated with high case-fatality rates from common, treatable surgical conditions. Unmet need is greatest in eastern, western, and central sub-Saharan Africa and south Asia. The consequences of the study suggest there is an opportunity for players to invest in these untapped countries with cost-effective custom procedure packs that will boost their market share.

Moreover, the custom procedure pack market is also seeing a significant change with rising surgical volume, improved infection control measures, and improved hospital efficiency requirements. The market is also capturing high momentum, with hospitals and surgery centers being drawn to standardized surgical kits that minimize preparation time and maintain consistent procedural quality.

One of the primary growth drivers is increasing demand for enhanced patient outcomes and procedural efficiency, for instance, the National Health Service (NHS) in the UK experienced a 25% decrease in setup times for surgery once it implemented custom packs in several specialties. Moreover, a definitive move towards sustainability is also picking momentum, as healthcare facilities are inclined with biodegradable and recyclable material for medical procedures, it will boost the biodegradable marked custom procedure packs in the coming years. Emerging markets with growing surgical infrastructure, mainly in Asia Pacific and Latin America are offering players opportunities to invest here.

Yet difficulties remain — primarily in the form of high upfront costs of customization and regulatory issues that differ by region. Still, producers who concentrate on precision customization and smart logistics integration will be primed for success in the long run.

How are Robotics- and Automation-Compatible Custom Procedure Packs Expected to Rise in the Coming Years?

The future trends suggest the increased growth in custom procedure packs that would come with Robotics and automation compatibility. With the widespread uptake of robotic-assisted surgeries and automated inventory management, there is a rising demand for custom packs that can be specifically configured for integration with robotic workflows. For example, Intuitive Surgical's da Vinci robotic system demands special instruments and positioning devices — a demand that has caused custom packs dedicated solely to robot procedures. The top pack producers are now joining forces with robot companies to produce kits that synchronize with the particular setup and tempo of automated surgery systems. With robotic surgery becoming the norm, the market will witness a higher demand for custom packs designed specifically for these smart systems.